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10 February 2026, Volume 47 Issue 3
    

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    Advanced Materials
  • CHENG Yuhang, LIU Yuejun, JIANG Nan, DUAN Dongjun, ZHANG Zhenghang, HUANG Zhencheng, HUA Guangjun
    Packaging Engineering. 2026, 47(3): 1-9. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.001
    Abstract ( ) Download PDF ( )   Knowledge map   Save
    To solve the problems of high resource consumption, low recycling rate, and environmental pollution in current express packaging, the work aims to design a carton sealing mechanism that balances environmental protection, functionality, and economy, so as to facilitate the large-scale application of green logistics packaging. Based on the concept of full bio-based integration, metal-free components, and self-locking sealing, polylactic acid (PLA) was selected as the single material. A wedge-shaped slider self-locking structure and a modular anti-tampering mechanism were designed to form a tape-free carton sealing device. Specimens were fabricated via 3D printing technology. Three-point bending tests were conducted to obtain the mechanical parameters of the material, finite element simulation was employed to analyze the force characteristics of the mechanism and a universal testing machine was used to carry out the opening force test of the carton sealing mechanism. The flexural strength of the PLA material was stable at approximately 50 MPa, with a flexural modulus of 2.35 GPa. The average maximum opening force of the mechanism was 8.93 N, showing an error of 11% compared with the simulated value (9.91 N), which balanced gravity and operational convenience. Manual 200-cycle opening and closing tests verified that the mechanism exhibited no deformation or fracture, and the locking and unlocking functions remained stable. The all-PLA material was compatible with biodegradation, and the modular design reduced maintenance costs. Through the single-PLA material design and structural optimization of the carton sealing mechanism, the synergistic improvement of recyclability, environmental friendliness, and economic efficiency of the bio-based express carton is achieved, providing fundamental support for the high-performance application of bio-based materials in the express packaging industry.
  • LYU Fengxiang, SU Yanqun, LIU Sen, LIU Zhongwei, SANG Lijun
    Packaging Engineering. 2026, 47(3): 10-18. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.002
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    The work aims to review and analyze the research progress and market application status of four types of degradable packaging materials, namely biodegradable plastics, photodegradable plastics, water-degradable plastics, and paper-based eco-friendly materials, so as to comprehensively outline the research directions, application prospects, and challenges faced by degradable packaging materials, and promote the green, safe, and market-oriented development of degradable packaging materials. Research reports on degradable packaging materials published in domestic and international journals from 2021 to 2025 were collected and examined. The latest developments, technical characteristics, and application statuses of biodegradable plastics, photodegradable plastics, water-degradable plastics, and paper-based eco-friendly materials were outlined. The costs, performance, degradation conditions, and life cycles of various biodegradable packaging materials were compared, and the main challenges in their application were analyzed. In recent years, significant breakthroughs have been made in the research and development of biodegradable packaging materials. However, high costs remain an issue. Compared with photodegradable plastics, water-degradable plastics, and paper-based materials, biodegradable plastics offer greater advantages in terms of renewable raw materials and material properties; nevertheless, their cost and degradation conditions still require optimization. Paper-based environmental protection materials have high market acceptance, but their development is hindered by limitations in material properties. While the market for water-degradable plastics is experiencing rapid growth, their poor physical properties limit their suitability for specific applications. Currently, photodegradable plastics depend heavily on light conditions, limiting their practical applications.
  • ZHANG Zhiyan, ZHUANG Wenrong, TANG Songbo, FAN Qi, WANG Yizhi
    Packaging Engineering. 2026, 47(3): 28-35. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.003
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    The work aims to prepare environmentally friendly lignin-based adhesives, to address the issue of non-renewable raw materials in traditional petroleum-based adhesives used for wooden packaging, and explore the factors affecting on bonding performance. With enzymatically hydrolyzed lignin extracted from waste corn cobs as raw material, epoxidation modification was conducted with epichlorohydrin. Citric acid (CA), aspartic acid (AST), and salicylic acid (SA) were selected for curing and cross-linking, respectively. The effects of organic acid addition, hot-pressing temperature, and hot-pressing pressure on the bonding strength were determined through single-factor experiments and response surface methodology (RSM). The results demonstrated that Fourier transform infrared spectroscopy (FT-IR) analysis confirmed the successful epoxidation modification of lignin, and the epoxidized lignin-based adhesive cured with citric acid exhibited the best adhesive performance. The optimal process parameters obtained through RSM optimization were citric acid addition of 15.3%, hot-pressing temperature of 175.6 ℃, and hot-pressing pressure of 1.5 MPa. Under these conditions, the predicted maximum dry bonding strength could reach 1.35 MPa, which was consistent with the measured value. The bonding performance of lignin-based adhesives is significantly influenced by modification with natural organic acids. Compared with SA and AST, CA exhibits the best cross-linking reaction activity towards epoxidized lignin, resulting in the best bonding performance of the plywood produced.
  • DENG Yafeng, CHANG Pengcheng, LI Min, CHEN Weiying, HUANG Shaoyun
    Packaging Engineering. 2026, 47(3): 36-43. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.004
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    The work aims to utilize composite fluorescent powders of biomass-derived fluorescent carbon dots (CDs) and polyvinylpyrrolidone (PVP) as colorants to prepare red and blue fluorescent inks with effective anti-counterfeiting performance and investigate the printability of these inks on non-fluorescent paper substrates. Firstly, red and blue fluorescent biomass-derived carbon dots (R-CDs and B-CDs) were prepared respectively with wintergreen leaves, lemon juice and onion juice through a one-step microwave method. These CDs were combined with PVP-K60 and PVP-K30 respectively to prepare fluorescent powders. Subsequently, fluorescent anti-counterfeiting ink was prepared with the fluorescent powders as pigments and water-based acrylic resin as the binder, and the fluorescence anti-counterfeiting performance and printability of the ink were explored. Both R-CDs and B-CDs exhibited stable red and blue fluorescence in solution and solid states under UV light. Based on performance tests of viscosity, dryness, transfer rate, gloss of prints, and rub resistance, the fluorescent ink demonstrated favorable printability. In conclusion, both the biomass-derived fluorescent CDs and their composite powders with PVP exhibit excellent fluorescence properties, and have good potential for application in fluorescence anti-counterfeiting printing.
  • LIU Lirui, DONG Shiyuan, QIAO Jingcheng, ZHANG Gaimei, SHI Jiazi, FU Yabo, QIAO Junwei, LIU Hui
    Packaging Engineering. 2026, 47(3): 44-51. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.005
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    The work aims to develop a biodegradable pH indicator material suitable for fresh food preservation, enabling non-destructive and visual monitoring of food freshness. Poly(vinyl alcohol)/carboxymethyl cellulose (PVA/CMC) was employed as the polymer matrix, while black goji berry anthocyanin (BA) acted as the color-sensitive component. The PVA/CMC-BA composite hydrogel was prepared with sodium tripolyphosphate (STPP) via ionic and hydrogen-bond synergistic crosslinking. Fourier transform infrared spectroscopy and X-ray diffraction analyses revealed intermolecular interactions (such as hydrogen bonding) among the components, and the incorporation of BA significantly enhanced the crystallinity of the composite hydrogel. When the BA content was 4 wt%, the hydrogel exhibited optimal mechanical properties, with a tensile strength of 0.319 MPa and an elongation at break of 163%. The antioxidant activity increased with the BA concentration, reaching a maximum DPPH radical scavenging rate of 81%. The composite hydrogel demonstrated a distinct and visually perceptible color transition under varying pH conditions. In pork preservation experiments, when the total volatile basic nitrogen (TVB-N) value reached 10-15 mg/100 g, the color difference (ΔE) of the hydrogel exceeded the human perceptibility threshold, enabling early spoilage warning. These results suggest that the PVA/CMC-BA hydrogel integrates excellent mechanical strength, antioxidant capability, and pH sensitivity, showing great potential as a biodegradable, visual freshness indicator for chilled meat and other perishable foods.
  • ZHU Zengke, TANG Xiaoman, HUANG Chuolin, XUE Meng, FENG Enqi, YUAN Teng
    Packaging Engineering. 2026, 47(3): 52-61. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.006
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    The work aims to prepare adhesives by modifying bio-based polyurethane with 3-(triethoxysilyl)propyl methacrylate to enhance their thermal stability, solvent resistance, shear strength, and other properties. The bio-based polyurethane was successfully synthesized with glycerin monostearate (GMS) polyol and the diamine containing dynamic imine bonds (T-NH) as raw materials. The polyurethane was then modified by incorporating varying amounts of 3-(triethoxysilyl)propyl methacrylate. Tests were conducted to evaluate its thermal stability, solvent resistance, self-healing performance, and other properties and investigate the effect of 3-(triethoxysilyl)propyl methacrylate content on these characteristics. As the content of 3-(triethoxysilyl)propyl methacrylate increased, the mechanical properties, thermal stability, solvent resistance, and shear strength of the adhesive continuously improved, while the self-healing effect gradually decreased. The optimal overall performance was achieved with an addition of 20 wt%. The UV-cured adhesive prepared from silicone-modified GMS-based polyurethane exhibits excellent self-healing functionality. After modification, the heat resistance, solvent resistance, and tensile strength of the adhesive are enhanced. The adhesive demonstrates significant potential for applications in fields such as eco-friendly packaging, furniture, and construction.
  • FENG Yan, TANG Weixuan, LI Xianggang, ZHENG Hongli, YIN Qianmei
    Packaging Engineering. 2026, 47(3): 62-68. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.007
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    The work aims to prepare magnetic-induced quick-drying starch adhesives with magnetic particles as drying accelerators to solve the problem of slow drying speed of starch adhesives and the decline in bonding ability of quick-drying starch adhesives after adding drying accelerators. The performance of magnetic-induced quick-drying starch adhesives was studied through experiments such as water loss rate measurement, bonding strength testing and rheological property analysis. Spherical magnetic particles, flaky magnetic particles and bentonite all had the effect of accelerating drying. Under natural drying conditions, compared with the base starch adhesives, the natural drying speed of starch adhesives with 15% spherical magnetic particles added was significantly improved. Under the induction of high-frequency alternating magnetic fields, spherical magnetic particles could significantly increase the drying speed of starch adhesives, while sheet-like magnetic particles were not significantly affected by electromagnetic fields. In addition, spherical magnetic particles could enhance the bonding strength of starch adhesives, reduce their viscosity, and improve their fluidity. Compared with starch adhesives with bentonite as the drying accelerator, starch adhesives with spherical magnetic particles added had better fluidity and a longer shelf life. Based on the superparamagnetism and magnetically induced heating characteristics of spherical nano-magnetic particles, starch adhesives with spherical magnetic particles added have excellent properties such as high bonding strength, fast drying speed and good fluidity. Starch adhesives with magnetic nanoparticles as drying accelerators have high research value and broad application prospects.
  • CHEN Jieyu, LUO Wenhan, LI Jieyao, WANG Liangbin, LAN Bifeng
    Packaging Engineering. 2026, 47(3): 69-83. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.008
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    To address the challenges associated with significant mechanism discrepancies and ambiguous application scenarios of high-energy radiation technologies in polymer modification, the work aims to elucidate the distinctions among five mainstream techniques: electron beam (EB), gamma-ray, X-ray, ultraviolet (UV), and plasma, so as to provide a theoretical basis for precise material modification and optimal process selection. Based on a systematic review of domestic and international literature from the past decade, core mechanisms, including radiation crosslinking, grafting, curing, and degradation, starting from the principles of radiation energy transfer were elaborated. A comparative analysis is conducted regarding the penetration depth, modification efficiency, and equipment costs of the five techniques. Furthermore, their progress in applications such as mechanical reinforcement, barrier property improvement, and biocompatibility regulation is summarized. Finally, it is proposed that future research should focus on multi-technology synergistic effects (e.g., radiation-chemical coupling), precise control of the modification process, and the development of low-cost industrial equipment to expand its depth of application in high-value-added fields.
  • Agro-products Preservation and Food Packaging
  • LI Chenke, GONG Wanting, QIAN Yilin, JIA Fei, LIU Zunying
    Packaging Engineering. 2026, 47(3): 84-93. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.009
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    The work aims to investigate the effects of different cooling methods on the physiological metabolism and quality attributes of Chlamys farreri and to optimize the optimal pretreatment conditions. Fresh Chlamys farreri were treated with no cooling and gradient cooling (cooling rates of 8 ℃/h, 4 ℃/h and 1 ℃/h) and then subject to waterless live preservation experiments (temperature 4 ℃±1 ℃, humidity 85%±2%) to measure the survival rate, condition index, glycogen, pH, antioxidant enzymes, ATP and muscle quality of scallops at different preservation hours. The results showed that the survival rate and condition index of the gradient cooling groups after 4 days of waterless live preservation at low temperature were significantly higher than those of the no cooling group (P<0.05). The contents of glycogen, pH, ATP and related substances in scallops decreased, but the consumption rate in the no cooling group was significantly faster than that in the gradient cooling groups (P<0.05). The content of antioxidant enzymes in the gradient cooling groups was lower than that in the no cooling group, and the content of malondialdehyde (MDA) on the 4th day was more than 13.50% lower than that in the no cooling group, indicating that it could delay the oxidative damage of scallops to a certain extent. Compared with the no cooling group, the gradient cooling treatment could maintain the integrity of the microstructure of the scallop muscle tissue, and keep a better flavor level and sensory score. In conclusion, the effects of different cooling methods on the vitality and quality of Chlamys farreri during waterless preservation are compared. The results show that compared with the no cooling group, gradient cooling can reduce the stress level and energy consumption of shellfish under low temperature and no water, and improve the survival rate and maintain good quality. Moreover, the scallops treated with a cooling rate of 1 ℃/h have the lowest stress response and the best muscle quality maintenance after 4 days of waterless live preservation. The results of this study can provide a theoretical basis and basic research data for the transportation and storage of waterless shellfish.
  • ZHANG Jinghao, LI Yanqing, LIU Yuhang
    Packaging Engineering. 2026, 47(3): 94-102. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.010
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    The work aims to fabricate a pectin/gum arabic-based intelligent packaging indicator film with ferrous glycinate as an indicator for the visual monitoring of surimi freshness and to investigate its practical application efficacy. The optimal concentration of ferrous glycinate was determined via single-factor experiments. The indicator performance of the film was evaluated through hydrogen sulfide (H2S) fumigation, colorimetric analysis, and H2S sensitivity analysis. Its application in detecting surimi freshness was subsequently assessed. Films were prepared using a blend of low methoxy pectin (LMP) and high methoxy pectin (HMP) at a ratio of 1:3, with a ferrous glycinate concentration of 0.2 mol/L. Colorimetric analysis and H2S sensitivity testing revealed that the film color changed significantly with increasing ferrous glycinate concentration (P<0.05). Furthermore, under fumigation with H2S at equivalent ferrous glycinate concentrations, higher H2S concentrations induced more pronounced color changes in the film (P<0.05). In conclusion, the sulfide indicator film, constructed with ferrous glycinate as the indicator and pectin/gum arabic as the matrix, can provide a real-time response to environmental H2S concentrations during surimi storage, thereby effectively indicating changes in surimi freshness throughout the storage period.
  • Automatic and Intelligent Technology
  • GONG Guifen, YANG Nan, JIANG Ke, ZHANG Dingqian
    Packaging Engineering. 2026, 47(3): 103-109. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.011
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    The work aims to investigate the influence of bead position distribution on the negative pressure strength of metal three-piece cans through physical testing and simulation modeling. First, a universal testing machine was used to perform tensile tests on tin-plated thin steel sheets, yielding material parameters for simulation analysis. A finite element model of an existing four-bead can was established using HyperMesh software. LS-DYNA was employed to simulate its vacuum test process. The reliability of the model was verified by comparing the critical buckling pressures from simulation and physical testing. Through an orthogonal experimental design, the design variable was the bead spacing while bead width and depth were fixed. The effects of different bead distributions on the vacuum strength of the metal can body were analyzed, and the physical test data were compared with the finite element analysis results. The results of the model validation showed that the critical buckling pressures obtained from finite element simulation and physical testing were -71.69 kPa and -69 kPa, respectively, with a relative deviation of only 3.8%. This indicated that the established finite element model had high reliability. Based on this, multiple sets of optimized four-bead configurations that effectively enhance the vacuum strength of the can body were obtained through orthogonal experimental design. As a result, the critical buckling pressure of the metal three-piece can reach -78 kPa when the bead distribution is configured as "3544", representing an 12.69% increase over the baseline model strength. The feasibility of this process is progressively validated through physical testing. These findings provide a quantifiable parameter optimization method for lightweight design of thin-walled metal containers.
  • KE Simin, WANG Xinyu, GUO Chunfang, GUO Wensong, LYU Zhijun
    Packaging Engineering. 2026, 47(3): 110-118. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.012
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    The work aims to propose a hybrid prediction method that integrates computational accuracy with efficiency to address the challenges of applying traditional finite element methods (FEM), which involves complicated modeling and low computational efficiency, in evaluating the performance of beam to upright connectors in industrial racks. Firstly, a finite element model was established according to the actual stress characteristics of beam to column connectors, and the effects of structural parameters on connector stiffness and failure moment were systematically examined through an orthogonal experimental design, thereby generating a simulation database. On this basis, a convolutional neural network was introduced to develop a performance prediction model for beam to upright connectors. The research results indicated that the connector stiffness was significantly affected by the number of rivets, whereas the failure moment was more strongly affected by the height of the beam. The established neural network prediction model was shown to be consistent with the finite element analysis results in terms of accuracy, while computational efficiency was improved by approximately 45 times. The work provides an effective engineering technique for the rapid and accurate assessment of beam to upright connector performance.
  • DOU Shuihai, YU Chaoyu, BAI Huijuan, WANG Zhaohua, LI Ting, DU Yanping, DING Jie
    Packaging Engineering. 2026, 47(3): 119-132. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.013
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    The work aims to construct a multi-objective optimization model with the shortest AGV task completion time, minimum energy consumption and load balance as the optimization objectives to address issues such as unreasonable task allocation and low resource utilization during material handling in small and medium-sized smart production workshops. In order to improve the solution efficiency and solution quality, an improved NSGA-III algorithm was proposed, which adopted a multi-layer coding structure to simplify the decoding process and combined the non-dominated solution distribution to dynamically generate the reference point to adapt to the complex Pareto frontier distribution; At the same time, adaptive mutation and selection operator strategies were introduced to strengthen the global search capability and local convergence performance of the algorithm. Based on the MATLAB platform, simulation experiments were carried out under two operation scenarios, namely, the same starting point and different starting points of AGVs. The results showed that the proposed method outperformed the traditional algorithm in terms of task completion time, energy consumption and load balancing indexes, with the task completion time reduced by 13.9% and 4.64%, energy consumption reduced by 21.87% and 15.45%, and load balancing index decreased by 39.3% and 58.47% respectively. In conclusion, this method effectively enhances the scheduling performance and operational efficiency of the multi-AGV system.
  • WEN Haijun, MENG Yuting
    Packaging Engineering. 2026, 47(3): 133-145. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.014
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    To address the issues of excessive random-sampling redundancy, slow convergence, and pronounced local oscillations in path generation when traditional RRT* algorithms are applied to factory handling robots in complex environments, the work aims to propose a Dynamic Enhanced RRT* (DE-RRT*) path planning algorithm. Firstly, the Variable Step-Size Least Mean Square (VSS-LMS) algorithm was introduced to achieve dynamic control of the step size, which was then adjusted according to the variation of the error from the terminal value. Additionally, multi-level passable regions with distinct safety margins were constructed, and obstacle regions were subjected to dual-layer inflation with different priorities to suppress ineffective branch extensions. Then, the exploration efficiency was further improved by constraining the sampling angle and regulating the overall growth of the tree. Finally, considering the robot's motion characteristics, a cubic B-spline was employed to smooth the resulting path, substantially reducing the number of abrupt turning points. Simulation results indicated that, compared with RRT* and IRRT*, DE-RRT* improved search efficiency and path quality, achieving a 35%-45% reduction in the average number of iterations and a 10%-20% reduction in path length. Real-world experimental validation further demonstrated that DE-RRT* shortened the total path length by 43.4% and reduced execution time by 50.3% relative to RRT*, while providing superior smoothness. Overall, the proposed algorithm delivers notable advantages in efficiency, path optimality, and smoothness, offering a promising solution for path planning in intelligent factory logistics systems.
  • LUO Wenjun, XU Zheng, GONG Shaoping, ZHU Jixuan
    Packaging Engineering. 2026, 47(3): 146-152. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.015
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    To meet the requirement for high-reliability identification in logistics and warehouse management, the work aims to leverage the electromagnetic coupling principle of high-frequency (HF) RFID to avoid multipath interference common in Ultra-High-Frequency (UHF) systems, while simultaneously solving the reading blind spots inherent in its single-antenna scheme. A dual-transmit antenna design based on near-field beamforming was adopted. By optimizing the phase difference of the drive signals and introducing an alternating control mechanism, the energy received by the tags was maximized. Test data indicated that the designed dual-transmit antenna could generate a strong magnetic field distribution across a 360° spatial range, ensuring stable tag reading at all tested angles. Compared with traditional single-antenna schemes, the proposed dual-transmit antenna structure significantly improves the identification reliability of HF RFID systems and demonstrates promising application prospects in gateway systems for large-scale intelligent packaging logistics and warehouse management.
  • YUAN Tianlin, YUAN Yingcai, QIAN Shuolei, TIAN Ye, LI Yan
    Packaging Engineering. 2026, 47(3): 153-160. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.016
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    The work aims to investigate the effects of key screen printing parameters on the forming quality of fine conductive lines and explore the roles of snap-off distance, printing speed, and squeegee pressure on line geometry and surface quality, with the goal of identifying optimal conditions for printing 100 μm×150 mm conductive patterns. An orthogonal experimental design was employed to evaluate the impact of the three parameters on line width, line height, and surface roughness, while grey relational analysis (GRA) was introduced to achieve multi-index comprehensive evaluation and to establish a parameter-performance correlation model. The analysis indicated that snap-off distance exhibited the most significant effect, followed by printing speed and squeegee pressure. The optimized parameter combination yielded conductive lines with excellent width uniformity, structural stability, and surface quality. Printed samples verified under the optimal conditions showed high continuity and clean edges, meeting the requirements for fine-pattern fabrication. These findings demonstrate that GRA is an effective tool for multi-objective optimization of screen printing processes, and that appropriate coordination of snap-off distance, printing speed, and pressure can significantly enhance conductive line formation quality, providing practical guidance for high-precision printing in flexible electronics and metallic mesh applications.
  • FU Wenting, DENG Tijun
    Packaging Engineering. 2026, 47(3): 161-167. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.017
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    The work aims to introduce the K-means clustering algorithm to quantitatively assess the difference in dot area rate distribution between printed sheets and customer samples, utilize nonlinear fitting algorithms to determine the optimization adjustment parameters for theC/M/Y/K four-color channels, and achieve precise color compensation and restoration for reprinted prints. A scanner and machine printing ICC profile was used to convert scanned RGB files into CMYK files consistent with pre-press color separation standards. The K-means clustering algorithm model was introduced to conduct high-precision comparisons of the C/M/Y/K color-separated files of printed sheets and customer samples. Nonlinear fitting algorithms were used to determine the optimization adjustment nodes and parameters for the four-color channels. "Curve" adjustments were conducted for the C/M/Y/K four color channels in Photoshop. The dynamic compensation mechanism effectively corrected the defects of printed sheets being too blue or too dark, synchronously optimized the four primary colors, secondary overprint colors, and three-color overprint gray balance colors, and stabilized the color difference ΔE2000 of the compensated and corrected printed sheets within 2.5. This data-driven compensation method significantly outperforms traditional manual adjustments in efficiency, possesses fully replicable standardized characteristics, and provides key technical support for the digital upgrading of printing production.
  • WU Xuanhao, FAN Zhiyuan, CHEN Zhimin, ZHAO Yuanhao, MA Yinjie, ZHOU Changjiang
    Packaging Engineering. 2026, 47(3): 168-177. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.018
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    The work aims to investigate the internal flow field characteristics of a particle separation channel to address the industry pain points of high energy consumption and low efficiency in packaging engineering and optimize the channel structure design to improve stem separation efficiency and reduce energy consumption, and provide theoretical support for enhancing separation performance. Firstly, the RNG k-ε turbulence model combined with enhanced wall treatment was adopted to numerically simulate the internal flow field of the separation channel. Secondly, computational fluid dynamics (CFD) technology was used to analyze the flow field characteristics and pressure drop variations inside the separation channel under different structural parameters. Finally, an orthogonal experimental design method was applied to study the influence of key structural factors on the flow field. The results showed that channel structure optimization had a significant impact on the inlet and outlet pressure difference of the separation channel. When the channel corner angle was changed to 130°, the fluid pressure difference dropped to 269.6 Pa, with a variation rate of -35.5%, effectively reducing system energy consumption while having little impact on the overall flow velocity and flow field stability. Orthogonal experiments and range analysis indicate that the corner of the suspended separation channel is the most critical structural parameter affecting the pressure difference. This paper identifies the optimized structural combination with the lowest pressure difference, which can achieve significant energy consumption reduction while ensuring separation effect, providing an important reference for the low-energy engineering design of separation channels.
  • ZHANG Junsong, XIANG Keyu, HOU Shicong, WANG Guangyao, YANG Chengcheng, WANG Jiaqi, LIANG Miao, WANG Yangxun
    Packaging Engineering. 2026, 47(3): 178-188. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.019
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    The work aims to optimize the Purge and Trap Gas Chromatography-Mass Spectrometry (P&T-GC-MS) analysis method for determining volatile components in pollutants present as spots on cigarette paper. Single-factor experiment, Plackett-Burman design and Box-Behnken response surface optimization were used to study the effect of purge and trap method on the enrichment and analysis of volatile components. The optimal level was determined by single-factor experiments on extraction liquid volume, purging flow, sample cup temperature, purging temperature and decomposition temperature. The Plackett-Burman experiment was carried out to identify three significant factors that affected the enrichment effect of spot components, namely purging temperature (B), decomposition temperature (C), and purging flow (E). Through the steepest ascent experiment coupled with response surface optimization analysis, a model relating three primary factors to the total peak area detected for volatile components was identified. The optimal levels for each factor were as follows: a purging temperature of 24.286 ℃, a decomposition temperature of 228.576 ℃, and a purging flow of 43.196 mL/min. Confirmatory experiments demonstrated that the detection of volatile components in cigarette paper spots yielded better results under optimal conditions. The P&T-GC-MS analysis method, optimized through the response surface methodology, enables efficient enrichment and identification of volatile components in spot pollutants on cigarette paper, offering a valuable methodological reference for the identification and tracing of pollution sources in cigarette paper.
  • LI Sen, WEI Tengyue, LI Yiwan, ZHANG Kai
    Packaging Engineering. 2026, 47(3): 189-197. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.020
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    To solve the problems of long test cycle and high cost of service life evaluation of RV reducers, the work aims to provide an efficient calculation framework for eccentric shaft service life based on finite element method and propose a calculation method for evaluating RV reducer service life by combining eccentric shaft and eccentric shaft bearing to shorten the time consuming caused by service life test. The finite element theory was used to establish the service life evaluation model of eccentric shafts, and the service life evaluation model of eccentric shaft bearings was established based on the basic model of bearing service life. Through the service life analysis of eccentric shafts and eccentric shaft bearings under different eccentricities, the weak parts of eccentric shaft mechanisms under different eccentricities were obtained, so as to evaluate the service life of RV reducers. With the increase of the eccentricity, the service life of the RV reducer increased. When the eccentricity was greater than 0.97 mm, the weak part was the eccentric shaft bearing. When the eccentricity was 1.25 mm, the maximum service life of the RV reducer was 7 823 hours, and the error between the calculation method of RV reducer service life and the test results was less than 10%, which verified the accuracy of the theoretical calculation method. Service life serves as a critical criterion for evaluating the reliability of RV reducers. This calculation method provides a theoretical basis for reducing test costs, saving production time, and guiding the design of RV mechanisms.
  • GUAN Yibo, DU Xinyun, ZHANG Zhixia
    Packaging Engineering. 2026, 47(3): 198-209. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.021
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    The work aims to explore the potential of combining near-infrared (NIR) spectroscopy with a deep learning model for rapid material identification, to address the limitations of traditional detection methods for plastic packaging materials, such as low efficiency, high human dependency, and difficulty in distinguishing visually similar materials with subtle compositional differences. NIR spectral data were collected from representative plastic packaging materials, including PET, PE, PP, PVC, PLA, and PBS. The raw spectra were preprocessed using a multi-step strategy involving Savitzky-Golay smoothing, Standard Normal Variate Transformation (SNV), and Multiplicative Scatter Correction (MSC) to eliminate noise and scattering interference. Based on this, a classification model based on Multi-Scale Mamba (MS-Mamba) was constructed. This model leveraged the linear complexity advantage of the State Space Model (SSM), employing multi-scale convolutional branches and a gated fusion mechanism to simultaneously capture local texture features and global long-range dependencies in spectral sequences. To assess performance, the proposed method was compared with traditional machine learning models (PCA-SVM and PLS-DA) and deep learning models (LSTM and Transformer), with accuracy, precision, recall, and F1-score as evaluation metrics. The experimental results demonstrated that the MS-Mamba model significantly outperformed traditional machine learning (PCA-SVM, PLS-DA) and mainstream deep learning models (ResNet, Transformer) in both classification accuracy and stability. The test set accuracy, precision, recall, and F1 score reached 99.91%, 99.89%, 99.88%, and 99.88%, respectively, while exhibiting exceptional robustness in distinguishing highly similar materials such as PE and PP. The proposed approach enables rapid, non-destructive, and highly accurate identification of plastic packaging materials, providing a feasible and effective solution for automated inspection and sustainable recycling applications.
  • Green Packaging and Circular Economy
  • LIU Shenglong, YANG Jingshuai
    Packaging Engineering. 2026, 47(3): 210-217. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.022
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    By analyzing the current development status and existing issues of the open-loop shared pallet system, the work aims to construct a transportation model for the system, to identify a scientific and reasonable transportation plan and reduce transportation costs. Aiming at the current research gap and practical demands, an in-depth investigation was conducted into the transportation optimization of open-loop shared pallet systems under supply-demand uncertainty. With the objectives of minimizing total transportation costs and maximizing customer satisfaction, a stochastic chance-constrained programming model was constructed. The feasibility of the model was verified, and numerical examples were solved with the Gurobi solver. The findings revealed that under the supply-demand uncertainty, the proposed stochastic optimization model effectively reduced the system's total transportation costs. This provides robust theoretical support and practical solutions for enterprises to address supply-demand uncertainties and formulate more economically efficient transportation decisions within open-loop shared pallet systems.
  • MA Jia, JIN Shengqian, MA Xinru
    Packaging Engineering. 2026, 47(3): 218-229. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.023
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    The work aims to establish a joint distribution route planning model for electric vehicles and drones, with the goal of minimizing the total system cost, including fixed costs, energy consumption costs, and carbon emission costs and also take into account time windows, load capacity, and energy constraints to provide a decision-making basis for achieving green and low-carbon logistics. A multi-population genetic algorithm based on FCM clustering was designed. Firstly, the FCM clustering strategy was used to optimize the allocation of customer points among transfer stations. Then, a high-quality initial population was generated with a chaotic initialization method, and the performance of the algorithm was improved through a collaborative crossover and mutation mechanism within and between subpopulations. In 12 small-scale examples, CPLEX could find optimal solutions within the time limit. However, for larger models, CPLEX could not find optimal solutions within the time limit, and some examples could only output the best upper bound solution found, while others could not produce feasible solutions. Compared to LNS-GA, MPCGA-FCM showed significant advantages in solving time, with average running time of 30.27 s and 2.30 s, both better than CPLEX. The experimental results show that compared to CPLEX and the genetic algorithm improved by large-scale neighborhood search, this algorithm demonstrates significant advantages in both solving quality and speed. It verifies that the algorithm can effectively solve the 2E-VRPD problem for optimizing distribution routes, improving the efficiency of vehicle-drone collaborative distribution, and reducing distribution costs.
  • DONG Jing, CHANG Daofang, WANG Yunhua, WANG Shuai
    Packaging Engineering. 2026, 47(3): 230-238. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.024
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    To address the issues of packaging material waste and low container space utilization caused by unreasonable carton specification design in automotive parts logistics, the work aims to construct an optimization model with the goal of minimizing the total packaging costs, explicitly considering the characteristics of heterogeneous mixed packing of multi-category components in real-world scenarios, to explore efficient methods for solving logistics carton size design schemes. Firstly, a packaging cost optimization model was established based on enterprise orders and product dimension data. The Sobol sequence was then employed to generate a uniform initial population to compensate for the deficiencies of random initialization. Subsequently, a Q-Learning control mechanism was integrated into the Differential Evolution algorithm to achieve dynamic adaptive adjustment of key parameters, thereby balancing global search and local optimization capabilities. Furthermore, a constructive greedy packing strategy was utilized to solve for the mixed packing scheme and actual carton quantity in line with geometric and weight constraints. Simulation experiments demonstrated that the proposed algorithm significantly outperformed the traditional Genetic Algorithm, Simulated Annealing, and conventional Differential Evolution algorithm in terms of convergence speed and optimization accuracy. Compared with the original scheme, the total packaging cost for the same batch of orders was reduced by approximately 53% after the optimization of logistics carton specifications. This method is applicable to complex logistics packaging scenarios characterized by high-frequency fluctuating orders, large spans of product dimensions, and multi-specification products, effectively achieving cost reduction and efficiency enhancement through optimized carton type design.
  • LIU Xianyong, YANG Hongwei, WANG Bing
    Packaging Engineering. 2026, 47(3): 239-245. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.025
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    The work aims to investigate the vibration-acoustic radiation characteristics and the optimization rules of hole layouts for packaging isolation plates with different hole types, to provide new ideas and theoretical basis for vibration and noise reduction in the material reduction design of metal plates. Three aluminum alloy-based isolation plates with multi-shaped hole structures (circular holes, square holes, and combined holes) were designed. A finite element model was established, and the natural frequencies, mode shapes, vibration transmission characteristics, and equivalent radiated power levels of the three isolation plates were systematically analyzed by integrating modal analysis theory and the mode superposition method. The first six-order modal shape contours of the three isolation plates were consistent, while the differences in natural frequencies gradually expanded with the increase of modal orders. Within the frequency range of 0-80 Hz, the equivalent radiated power level increased monotonically with the frequency: the level of Plate a rose from 92.18 dB to 132.55 dB (an increase of 40.37 dB), Plate b exhibited slightly higher levels across the entire frequency range, and Plate c showed intermediate performance. Combined with the Helmholtz resonance model, Plate a achieved the optimal noise reduction effect within 0-80 Hz. The circular-hole plate shows strong suppression of vertical vibration, the square-hole plate has a more balanced coupling between in-plane and vertical vibrations, and the combined-hole plate is most sensitive to vertical vibration responses. The equivalent radiated power level increases monotonically with the frequency. The circular-hole plate presents relatively optimal noise radiation in the conventional frequency range, the square-hole plate has slightly stronger radiation, and the combined-hole plate shows intermediate performance, achieving a noise reduction effect of approximately 2 dB at specific characteristic frequencies.
  • XU Shang, HU Manqi, ZHANG Nuan, YANG Qinghua, SHEN Yanyi, XU Danli, LIN Qinbao
    Packaging Engineering. 2026, 47(3): 246-256. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.026
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    By quantitatively analyzing the environmental impact of tinplate milk powder cans during the "cradle to gate" life cycle, the work aims to identify the key environmental impact categories and the most relevant life cycle stages in the production process of milk powder cans, and propose environmental improvement suggestions. Based on the European Union Product Environmental Footprint (PEF) method, SimaPro, the life cycle assessment software, and Ecoinvent database were used to model the milk powder cans during the life cycle. The Environmental Footprint (EF) 3.1 method was used to evaluate 16 environmental footprint indicators, and sensitivity analysis was conducted on the key parameters and multiple databases. Climate change, mineral and metal resource consumption, fossil resource utilization, particulate matter formation, human toxicity-cancer, and acidification were the most relevant environmental impact categories, resulting in the main environmental impact during the production process of milk powder cans. The carbon footprint for producing one milk powder can was 0.34 kg CO2 eq., mainly attributed to the energy and resource consumption during the production stage of tinplate raw materials, with a contribution rate of 61.76%. The transition of energy structure from traditional thermal power to clean energy could give the saving of greenhouse gas emissions from 2.94% to 11.84%. Improving the efficiency of raw material utilization, reducing waste generation, lowering electricity consumption, and accelerating the replacement of clean energy are effective ways to reduce the environmental footprint of milk powder cans throughout their life cycles.
  • GAO Liyan
    Packaging Engineering. 2026, 47(3): 257-264. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.027
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    The work aims to analyze the challenges confronting the medical device packaging industry, establish a scientific validation system, and evaluate the potential of technological applications to drive the industry toward a more efficient and secure validation paradigm. By integrating case analysis, standard interpretation, and process construction with industry practice and frontier technology exploration, a full-process packaging validation framework grounded in risk management is proposed. Firstly, the medical device recall incidents that have occurred in the past five years are analyzed, revealing the practical warning significance of packaging defects as a core risk point. Secondly, an in-depth analysis of the latest revisions to international mainstream sterility testing and packaging verification standards in recent years and the new challenges posed by them to compliance is provided. Thirdly, the whole process packaging verification framework from risk assessment, material selection to process confirmation and performance testing is systematically constructed, emphasizing the importance of quality management throughout the life cycle of aseptic packaging systems. Finally, focusing on emerging technological innovations, the application prospects of cutting-edge technologies such as rapid microbial detection, advanced barrier performance testing, and digital process monitoring are discussed in improving verification efficiency and reliability. The study demonstrates that packaging failure risks are prominent, necessitating strengthened lifecycle validation. Establishing a risk management-based validation system and promoting technology integration and standardization constitute critical pathways for industry development hold significant implications for enhancing medical device safety and quality.
  • Defense Equipment
  • WANG Yuan, XU Mingyang, WANG Meng, SHI Jingwei
    Packaging Engineering. 2026, 47(3): 265-272. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.028
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    The work aims to clarify the effect of the SLM process on the mechanical properties of TC4 titanium alloy, establish a dynamic constitutive model suitable for this material, and evaluate the protective performance of its stiffened plate structure under fragment impact. Tensile and compression specimens of TC4 titanium alloy were additively manufactured via SLM. Quasi-static tensile tests and split Hopkinson pressure bar experiments were conducted to obtain static and dynamic mechanical property data, and the parameters of the Johnson-Cook constitutive model were fitted. The obtained constitutive model was then applied in finite element simulations to analyze the damage behavior of the stiffened plate structure under fragment impact. Experimental results showed that the tensile strength of TC4 titanium alloy prepared by SLM reached 1 040 MPa, surpassing that of traditional wrought/cast materials, and it exhibited a strain rate strengthening effect. Simulation results indicated that the damage to the stiffened plate under fragment impact was primarily concentrated at the junction between the stiffeners and the base plate, exhibiting obvious shear fracture. Simultaneously, tensile fracture caused by significant deformation of the target plate was also an important failure mode. The stiffeners effectively dissipated the kinetic energy of the fragment during impact. However, stress concentration at their junctions and potential printing defects made the structure prone to damage in these areas. SLM technology can enhance the mechanical properties of TC4 titanium alloy, and the fitted Johnson-Cook constitutive model can be effectively used for its dynamic impact simulation. The stiffened plate structure demonstrates significant protective performance under fragment impact, but the junction between the stiffeners and the base plate becomes weak points due to stress concentration and manufacturing defects. This study provides a theoretical basis and design reference for the application of 3D-printed titanium alloy stiffened plates in protective engineering.
  • WANG Luyao, LI Mei, ZHOU Xin, MEN Jianbing
    Packaging Engineering. 2026, 47(3): 273-282. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.029
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    The work aims to investigate the synergistic damage mechanism of active fragments against drones and its dependence on target structural parameters. The drone's "skin-frame" structure was modeled as a CFRP/LY12 aluminum double-layer spaced target. Active fragments were launched via a ballistic gun at 1 540 ± 80 m/s to impact targets with varying thickness combinations (CFRP: 3, 6 mm; LY12 aluminum: 1, 3, 4 mm). Combining high-speed photography with damage morphology analysis, the response behavior and damage mechanism were studied. Results showed that the failure mode of CFRP targets depended on thickness, that for 3 mm targets was shear failure, while that for 6 mm targets was backside tensile failure. Although no energy release occurred during CFRP penetration, the active fragments produced a reactive cloud that ignited upon secondary impact with the aluminum layer, causing significantly greater damage than inert fragments. As aluminum thickness increased to 4 mm, fragment penetration was limited, confining combustion between layers and extending the burn duration and the fire zone. The reactive fragments achieve efficient damage to the composite structures of drones through the enhanced destructive effect of "kinetic energy penetration + chemical energy release + dynamic tearing". The thickness matching relationship of the drone target directly affects the damage mode and energy release process. These findings provide valuable insights for the design of optimized anti-drone warheads.
  • GAO Xiaoying, MENG Baoli, WANG Haojun, YANG Lei, HU Shengshuang, ZHU Xinyi
    Packaging Engineering. 2026, 47(3): 283-288. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.030
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    In order to replace the application of electroplated hard chromium in the aviation industry, the work aims to develop new wear-resistant coating preparation processes. TiCN coatings were prepared on various substrates through multi arc ion plating technology. The corrosion resistance, wear resistance, adhesion and other properties of the coatings were systematically studied. The thermocouple pair composed of 4130 steel and 4130 steel samples with ion coated TiCN coating had high sensitivity to galvanic corrosion (severe grade E). For the thermocouple pair composed of TC4 titanium alloy and TC4 titanium alloy samples with ion coated TiCN coating, the sensitivity of thermocouple corrosion was not high (grade B, which was not severe). The bonding strength of TiCN coating on titanium alloy, 4130 steel, and 30CrMnSiA steel substrates was 30-35 N, 15-20 N, and 15-20 N, respectively. When TiCN coating is used to protect 4130 steel components, attention should be paid to controlling the defects of TiCN coating and ion plating TiCN coating can be used to protect TC4 titanium alloy components from significant galvanic corrosion. The wear resistance of TiCN coating by multi arc ion plating is poor, so the coating cannot effectively improve the wear resistance of TC4 titanium alloy and 30CrMnSiA steel.
  • LI Guozhi, WANG Jie, SUN Chenfan, LI Wenfeng
    Packaging Engineering. 2026, 47(3): 289-297. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.031
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    The work aims to design a protective packaging system and verify its reliability, to address the risks of damage caused by transportation impacts and improper manual handling of large-scale antique bronze square cauldrons. Firstly, the modern packaging design methodology based on Finite Element Analysis was adopted, and the critical fragility value of the square cauldron was determined via transient dynamics simulation. Secondly, an innovative "Cauldron- Cushion-Backplate" integrated load-bearing structure was proposed. This design utilized a backplate with bosses to suspend the fragile feet and integrated the inner cushioning with the transport base into a pre-assembled module, thereby minimizing manual contact risks during packing. Finally, Creo was employed to construct the packaging model and drop simulations (face, edge, and corner) were conducted through Workbench, and validated by physical drop tests. The integrated structure effectively mitigated the risk of damage caused by manual contact during handling. At a 300 mm drop height, the maximum response acceleration of the product was 31.2g, which was significantly lower than the critical fragility value of 83.2. The packaging system remained intact, and the square cauldron sustained no deformation or damage. The proposed "Cauldron-Cushion-Backplate" integrated load-bearing structure exhibits excellent cushioning performance. It effectively reduces operational risks and optimizes the packaging process, providing a reference for logistics packaging solutions for cultural artifacts.
  • BAI Wanling, XIONG Zhou, PENG Xiaofeng, HUANG Jiazhi, ZHANG Ai, WU Ligui, JIAO Dongwei
    Packaging Engineering. 2026, 47(3): 298-306. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.032
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    The work aims to effectively prevent the formation of condensation on the surface of critical core components and water ingress into inner packages during storage and transportation in extreme climates, to avoid causing rust on finely machined surfaces. For large and irregular key core components, a combined protection technology of vapor phase rust prevention, drying, heat shrink sealing and intelligent monitoring was developed. Small test pieces were subject to immersion, spray and condensation fog tests, and engineering applications were carried out on some important hydropower components. After the small packages were opened, the surface of the sample and the anti-rust material was dry, without condensation, rust, or water accumulation. The online temperature and humidity monitoring data showed that the relative humidity inside the package of the key components remained stable and was controlled below 60%RH throughout the long-term storage and transportation process. The humidity fluctuation was extremely small, and no rust occurred on the high-precision surfaces. At the same time, a series of sealing packaging protection standards systems were established to solidify the technological achievements. The intelligent monitoring combined technology of volatile corrosion inhibitor, drying, heat shrinkage and sealing has achieved the research objective. It not only significantly enhances the long-term protection level and reliability of protection quality of key components in extreme environments, but also presents a neat and elegant package appearance, achieving a synchronous upgrade of protection performance and appearance beautification. This has driven the protection process to transform from passive instability to the stage of intelligent monitoring and self-adaptation.
  • ZHOU Xuanfeng, WANG Zexing, LIU Haiyan, WANG Fengling
    Packaging Engineering. 2026, 47(3): 307-314. https://doi.org/10.19554/j.cnki.1001-3563.2026.03.033
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    To address the composite risks of high temperature, dense smoke and toxic gases in fire rescue operations, as well as the issues like the limited protection and lack of active monitoring in traditional firefighting clothing, the work aims to establish a smart firefighting protective clothing system capable of real-time monitoring and early warning. With a microcontroller as the control core, multiple sensors including temperature and humidity, posture, blood oxygen and heart rate, environmental weather conditions, laser ranging, temperature, and carbon monoxide, were integrated into the firefighting protective clothing. Through layered design and data fusion, multi-level early warning conditions were established. The system was capable of simultaneously monitoring the surrounding environment as well as the firefighter's physiological and motion status, enabling timely detection of environmental deterioration, excessive physical load, or abnormal posture, and issuing early warnings accordingly. This smart firefighting clothing enables a shift from mere "passive protection" to "active monitoring and early intervention," thereby helping to reduce rescue risks and enhance firefighters' operational safety, and demonstrating strong potential for application and widespread adoption.