基于PIV技术的包装机烟库烟支流动分析方法及系统

朱春明; 谭仕威; 刘恒俊; 张杰; 张文彬; 沈继权; 金鑫; 于水源; 吴关雨; 邹凡

doi:10.19554/j.cnki.1001-3563.2026.19.019

PDF(2313 KB)

包装工程（技术栏目） ›› 2026, Vol. 47 ›› Issue (19) : 188-194. DOI: 10.19554/j.cnki.1001-3563.2026.19.019

自动化与智能化技术

基于PIV技术的包装机烟库烟支流动分析方法及系统

朱春明¹, 谭仕威¹, 刘恒俊¹, 张杰¹, 张文彬¹, 沈继权¹, 金鑫¹, 于水源¹, 吴关雨², 邹凡^1,3,*

作者信息 +

Cigarette Flow Analysis Method and System for the Packaging Machine Hopper Based on PIV Technology

ZHU Chunming¹, TAN Shiwei¹, LIU Hengjun¹, ZHANG Jie¹, ZHANG Wenbin¹, SHEN Jiquan¹, JIN Xin¹, YU Shuiyuan¹, WU Guanyu², ZOU Fan^1,3,*

Author information +

文章历史 +

摘要

目的针对包装机烟库内烟支流动状态难以直接测量、流动不畅区域难,以及时识别的问题,建立基于粒子图像测速（Particle Image Velocimetry,PIV）技术的烟支流动分析方法与监测系统。方法以烟支端面图像纹理作为天然示踪信息,采用工业相机连续采集烟库内烟支流动图像,经计算获得像素位移,结合时间和空间标定生成速度场及累计流速图。在包装机上开展烟库结构优化验证。结果该方法能够直观表征烟库中烟支由中部下烟通道向两侧通道及上部区域传递的流动过程,识别出优化前两侧外展缓存区域存在烟支堆积和流动停滞。取消外展缓存圆弧并采用平直连接后,烟支流动连续性和均匀性显著改善,生产质量问题得到改善。结论该方法可实现包装机烟库流动状态的定量化、可视化分析,为烟库结构优化和设备稳定运行提供技术支撑。

Abstract

The work aims to establish a PIV-based cigarette flow analysis and monitoring system to address the difficulty of directly measuring flow state and identifying stagnant areas in packaging machine hoppers. With the end-face texture of cigarettes as natural tracer information, an industrial camera was adopted to continuously capture cigarette flow images in the hopper. The pixel displacement was calculated and then combined with temporal and spatial calibration to generate velocity fields and cumulative velocity maps. The verification was carried out on structural optimization of the hopper on the packaging machine. The method visually characterized cigarette flow from the middle discharge channels to the side channels and upper regions, and identified cigarette accumulation and stagnation in the original lateral buffer zones. After the outward buffer arcs were removed and replaced with straight connections, flow continuity and uniformity were significantly improved, leading to enhanced production quality. The proposed method enables quantitative and visual analysis of cigarette flow in the packaging machine hopper and provides technical support for hopper structure optimization and stable equipment operation.

导出引用

朱春明, 谭仕威, 刘恒俊, 张杰, 张文彬, 沈继权, 金鑫, 于水源, 吴关雨, 邹凡. 基于PIV技术的包装机烟库烟支流动分析方法及系统[J]. 包装工程. 2026, 47(19): 188-194 https://doi.org/10.19554/j.cnki.1001-3563.2026.19.019

ZHU Chunming, TAN Shiwei, LIU Hengjun, ZHANG Jie, ZHANG Wenbin, SHEN Jiquan, JIN Xin, YU Shuiyuan, WU Guanyu, ZOU Fan. Cigarette Flow Analysis Method and System for the Packaging Machine Hopper Based on PIV Technology[J]. Packaging Engineering. 2026, 47(19): 188-194 https://doi.org/10.19554/j.cnki.1001-3563.2026.19.019

中图分类号： TB486

参考文献

[1] 戴卫良, 陈建军, 熊克林, 等. Gd包装机组烟库搅烟传动装置的改进分析[J]. 机械制造与自动化, 2012, 41(5): 135-137.
DAI W L, CHEN J J, XIONG K L, et al.Reformation Analysis of Agitating Gears in Tobacco Storeroom for Tobacco Packaging Equipment.[J]. Jiangsu Machine Building & Automation, 2012, 41(5): 135-137.
[2] 王绪, 韩国栋, 张帆, 等. Gdx2中支卷烟包装机非必要停机因素的探究[J]. 现代制造技术与装备, 2019(12): 180-182.
WANG X, HAN G D, ZHANG F, et al.Study On the Factors of Unnecessary Stop of Cigarette Packing Machine in GDX2[J]. Modern Manufacturing Technology and Equipment, 2019(12): 180-182.
[3] 方鑫, 汤达伟, 陈哲吾, 等. 常规滤嘴卷烟力学特征参数的测定[J]. 烟草科技, 2021, 54(6): 92-100.
FANG X, TANG D W, CHEN Z W, et al.Determination of Mechanical Characteristic Parameters of Conventional Filter Cigarettes[J]. Tobacco Science & Technology, 2021, 54(6): 92-100.
[4] 郭建娟, 蒋文瑛, 吴旭, 等. Focke 800硬盒包装机烟库搅动块装置的改进与仿真研究[J]. 烟草科技, 2015(5): 90-93.
GUO J J, JIANG W Y, WU X, et al.Improvement and Simulation of Stirring Device in Cigarette Hopper in FOCKE 800 Hard Packer[J]. Tobacco Science & Technology, 2015(5): 90-93.
[5] 汤达伟, 方鑫, 杨格, 等. 离散元法在卷烟包装机组烟库仿真设计中的应用[J]. 烟草科技, 2020, 53(9): 94-99.
TANG D W, FANG X, YANG G, et al.Application of Discrete Element Method to Simulation of Cigarette Hopper in Cigarette Packer[J]. Tobacco Science & Technology, 2020, 53(9): 94-99.
[6] 王川, 佘家江, 彭雪涛. 降低Gdx2细支包装机烟库少烟停机频次的研究[J]. 机械设计与制造工程, 2017, 46(7): 112-115.
WANG C, SHE J J, PENG X T.Study On Educing Less-Cigarette-Downtimefrequency of GDX2 Thin-Cigarette Packing Machine[J]. Machine Desgin and Manufacturing Engineering, 2017, 46(7): 112-115.
[7] POEPPE D, UNGERER M, KRIEGSEIS J, et al.Particle Image Velocimetry for Spray Measurement of an Aerosol-On-Demand Jet-Printhead[J]. Journal of Aerosol Science, 2026, 193: 106760.
[8] YAO Q, XIAO S, ZENG Z, et al.A Review of Particle Image Velocimetry in Fish-Inspired Biomimetic Propulsion[J]. Ocean Engineering, 2025, 341: 122463.
[9] KOJI CHAWAY ACQUAH F, PAUL KONADU TAKYI J, et al. Design and Characterization of a Low-Cost Particle Image Velocimetry System[J]. HardwareX, 2024(19): e00563.
[10] 段丰, 刘晓鹏, 胡鹏, 等. 基于粒子图像测速法的大米抛光机内米粒运动规律分析[J]. 食品与机械, 2024, 40(7): 81-87.
DUAN F, LIU X P, HU P, et al.Analysis of Rice Grain Motion Characteristics in a Rice Polisher Based On Particle Image Velocimetry[J]. Food & Machinery, 2024, 40(7): 81-87.
[11] 方华强, 丁选明, 张灵芝, 等. 基于粒子图像测速技术的纤维改性珊瑚泥面层龟裂模型试验研究[J]. 岩土力学, 2025, 46(2): 368-380.
FANG H Q, DING X M, ZHANG L Z, et al.Model Test Investigation of Cracking in Fiber-Modified Coral Mud Surface Layer Utilizing Particle Image Velocimetry Technology[J]. Rock and Soil Mechanics, 2025, 46(2): 368-380.
[12] GOLLIN D, BREVIS W, BOWMAN E T, et al.Performance of PIV and PTV for granular flow measurements[J]. Granular Matter, 2017, 19(2): 26.
[13] 康宇驰, 高德洪, 王元伦, 等. 基于Micro-PIV的流体绕流顺排微柱群流动特性分析[J]. 排灌机械工程学报, 2026, 44(5): 503-510.
KANG Y C, GAO D H, WANG Y L, et al.Investigation of Flow Characteristics Around Group of Aligned Micro-Pillars Based On Micro-PIV[J]. Journal of Drainage and Irrigation Machinery Engineering, 2026, 44(5): 503-510.
[14] 黄阜, 王志文, 张敏, 等. 基于Piv技术的岩溶地区隧道施工诱发拱顶围岩塌方破坏模式模型试验[J]. 中南大学学报(英文版), 2026, 33(3): 1332-1347.
HUANG F, WANG Z W, ZHANG M, et al.Model Test of the Collapse Mode of Surrounding Rock Induced by Tunnel Excavation in a Karst Area Based On PIV[J]. Journal of Central South University, 2026, 33(3): 1332-1347.
[15] 胡帅, 王瀚彬, 毕丰雷, 等. 基于粒子图像测速(Piv)技术的圆盘桨搅拌槽湍流动能耗散率研究[J]. 北京化工大学学报(自然科学版), 2024, 51(5): 39-45.
HU S, WANG H B, BI F L, et al.Particle Image Velocimetry(PIV)-Based Study of the Turbulent Kinetic Energy Dissipation Rates in a Disc Impeller Stirred Tank[J]. Journal of Beijing University of Chemical Technology(Natural Science Edition), 2024, 51(5): 39-45.
[16] 吴九江, 肖琳, 王丽娟, 等. 基于粒子图像测速技术的节状地下连续墙变形特性与破坏模式研究[J]. 岩土力学, 2024, 45(9): 2707-2718.
WU J J, XIAO L, WANG L J, et al.Deformation Characteristics and Failure Modes of Nodular Diaphragm Walls Based On Particle Image Velocimetry Technology[J]. Rock and Soil Mechanics, 2024, 45(9): 2707-2718.
[17] 王少飞, 潘翀, 张卫国, 等. 基于Piv/Ptv的直升机旋翼“沙盲”现象风沙两相流测量[J]. 实验流体力学, 2025, 39(4): 28-35.
WANG S F, PAN C, ZHANG W G, et al.Measurement of Brownout Two-Phase Flow Induced by Hovering Helicopter Rotor Using PIV/PTV[J]. Journal of Experiments in Fluid Mechanics, 2025, 39(4): 28-35.
[18] 张迪, 张会兰, 李峰, 等. 基于Piv的茎秆倒伏角度对坡面薄层流水动力学特性的影响[J]. 水土保持学报, 2025, 39(3): 335-344, 351.
ZHANG D, ZHANG H L, LI F, et al.Effect of Stem Lodging Angle On the Hydrodynamics of Thin Overland Flow On a Slope Based On PIV[J]. Journal of Soil and Water Conservation, 2025, 39(3): 335-344, 351.
[19] 杨少东, 丁长富, 王寅, 等. 基于Piv试验的某核设施厂房气流运动特性研究[J]. 暖通空调, 2025, 55(5): 98-105, 125.
YANG S D, DING Z F, WANG Y, et al.Research on Airflow Movement Characteristics of a Nuclear Facility Plant Based on PIV Tests[J]. Heating Ventilating & Air Conditioning, 2025, 55(5): 98-105.
[20] 廖志弘, 薛志亮, 樊雨骐, 等. 平面叶栅叶顶间隙流场的Piv实验研究[J]. 动力工程学报, 2025, 45(9): 1387-1395.
LIAO Z H, XUE Z L, FAN Y Q, et al.Experimental Research on Flow Field within the Tip Clearance in Planar Cascades Using PIV[J]. Journal of Chinese Society of Power Engineering, 2025, 45(9): 1387-1395.