强冲击下梯度缓冲结构动态力学响应实验研究

刘修国, 李长生

包装工程(技术栏目) ›› 2026, Vol. 47 ›› Issue (17) : 327-333.

PDF(2292 KB)
PDF(2292 KB)
包装工程(技术栏目) ›› 2026, Vol. 47 ›› Issue (17) : 327-333. DOI: 10.19554/j.cnki.1001-3563.2026.17.033
装备防护

强冲击下梯度缓冲结构动态力学响应实验研究

  • 刘修国, 李长生*
作者信息 +

Experimental Study on Dynamic Mechanical Response of Gradient Buffer Structures Under High Impact

  • LIU Xiuguo, LI Changsheng*
Author information +
文章历史 +

摘要

目的 研究面向狭小空间不同波阻抗介质组合的缓冲垫片在高冲击环境下的动态响应规律,为制备高性能缓冲结构提供理论依据。方法 建立了基于热塑性聚氨酯(Thermoplastic polyurethane,TPU)、金属橡胶、凯夫拉材料的多种波阻抗梯度缓冲结构。利用空气锤实验台,对同质量同结构带缓冲、无缓冲测试体开展冲击实验,采集加速度时域响应,分析过载峰值、脉宽、应力波传播及衰减特性。结果 缓冲结构的阻抗匹配影响缓冲结构的防护效果。在单一介质中,材料抗冲击性能与波阻抗负相关,金属橡胶缓冲性能最优、TPU次之。凯夫拉不宜单独作为缓冲层。在多层介质中,阻抗逆向梯度排布防护效果优于顺序排布。三层“凯夫拉-TPU-金属橡胶”组合因波阻抗逐级匹配、应力波反射加载少,缓冲防护效果最佳。结论 该研究结果表明,针对性设计不同介质分界面间的阻抗匹配可有效提升多层缓冲介质的防护性能,逆序梯度介质的缓冲结构效果最优,本研究为从机械滤波角度研究高冲击下缓冲垫片防护性能提供方法指导与数据支持。

Abstract

The work aims to investigate the dynamic response laws of buffer gaskets with different wave impedance medium combinations in confined spaces under high-impact environments and provide a theoretical basis for the preparation of high-performance buffer structures. Various wave impedance gradient buffer structures based on thermoplastic polyurethane (TPU), metal rubber, and Kevlar fiber materials were constructed in this study. Impact experiments were carried out on test specimens with and without buffer structures of identical mass and configuration using an air hammer test rig. The time-domain acceleration responses were acquired, and the peak overload, pulse width, stress wave propagation, and attenuation characteristics were systematically analyzed. The results demonstrated that the impedance matching of the buffer structure directly determined its protection performance. In single-medium systems, the impact resistance of materials was negatively correlated with their wave impedance: metal rubber exhibited the optimal buffering performance, followed by TPU, while Kevlar was unsuitable for use as an independent buffer layer. In multi-medium systems, the reverse impedance gradient arrangement outperformed the sequential arrangement in terms of protection effect. The three-layer combination of "Kevlar-TPU-metal rubber" achieved the best buffering and protection performance due to the stepwise wave impedance matching and minimal stress wave reflection loading. This study indicates that targeted design of impedance matching at the interfaces between different media can effectively enhance the protection performance of multi-layer buffer systems, and buffer structures with reverse gradient media deliver the optimal effect. The findings provide methodological guidance and data support for investigating the protection performance of buffer gaskets under high impact from the perspective of stress wave reflection and attenuation.

关键词

梯度缓冲 / 高冲击过载 / 空气锤

Key words

gradient buffering / high-impact overload / air-hammer

引用本文

导出引用
刘修国, 李长生. 强冲击下梯度缓冲结构动态力学响应实验研究[J]. 包装工程. 2026, 47(17): 327-333 https://doi.org/10.19554/j.cnki.1001-3563.2026.17.033
LIU Xiuguo, LI Changsheng. Experimental Study on Dynamic Mechanical Response of Gradient Buffer Structures Under High Impact[J]. Packaging Engineering. 2026, 47(17): 327-333 https://doi.org/10.19554/j.cnki.1001-3563.2026.17.033
中图分类号: TB33   

参考文献

[1] KAWSAR I, LI H, LIU B, et al.Enhancing Mechanical Reliability and Safety Performance of a Battery Pack System for Electric Vehicles: A Review[J]. Etransportation, 2025(26): 100469.
[2] XING Y, LI Q M.Evaluation of the Mechanical Shock Testing Standards for Electric Vehicle Batteries[J]. International Journal of Impact Engineering, 2024(194): 105077.
[3] 刘启明, 樊铮炎, 李涛, 等. 高过载环境下弹载电子封装焊点失效机理[J]. 兵工学报, 2025, 46(9): 241006.
LIU Q M, FAN Z Y, LI T, et al.Failure Mechanism of Solder Joints of Projectile-borne Electronic Package under High Overload Environment[J]. Acta Armamentarii, 2025, 46(9): 241006.
[4] 沈天阳, 蒋招绣, 王永刚. 电子器件抗冲击异质聚氨酯灌封防护: 实验与模拟研究[J]. 兵工学报, 2026, 47(7): 273-288.
SHEN T Y, JIANG Z X, WANG Y G.Impact-Resistant Heterogeneous Polyurethane Potting Protection for Electronic Devices: Experimental and Simulation Studies[J]. Acta Armamentarii, 2026, 47(7): 273-288.
[5] ZHANG A, LIU P, ZHANG H.Advancements in Research on High-Overload Impact-Buffering Protective Materials[J]. Frontiers in Mechanical Engineering, 2024(10): 1284758.
[6] 李昕龙. 冲击载荷下金属橡胶力学特性分析及本构关系研究[D]. 太原: 中北大学, 2024: 15-31.
LI X L.Study on Mechanical Properties and Constitutive Relation of Metal Rubber Under Impact Loading[D]. Taiyuan: North University of China, 2024: 15-31.
[7] 彭军委. 橡胶垫片对侵彻引信缓冲防护性能研究[D]. 南京: 南京理工大学, 2023: 20-45.
PENG J W.Research on Cushioning Protection Performance of Rubber Gasket for Penetration Fuze[D]. Nanjing: Nanjing University of Science and Technology, 2023: 20-45.
[8] 姜星辰, 程翔, 张锦明. 泡沫铝垫片厚度在侵彻过程中缓冲性能研究[J]. 兵器装备工程学报, 2018, 39(11): 81-84.
JIANG X C, CHENG X, ZHANG J M.Study on Cushioning Performance of Aluminum Foam Gasket Thickness During Penetration Process[J]. Journal of Ordnance Equipment Engineering, 2018, 39(11): 81-84.
[9] 张鹏飞. 球体开孔型泡沫铝冲击缓冲特性研究[D]. 哈尔滨: 哈尔滨工业大学, 2022: 22-37.
ZHANG P F.Study on Impact Cushioning Characteristics of Spherical Open Cell Aluminum Foam[D]. Harbin: Harbin Institute of Technology, 2022: 22-37.
[10] SERUBIBI A, HAZELL P J, ESCOBEDO J P, et al.Fibre-metal Laminate Structures: High-velocity Impact, Penetration, and Blast Loading—A review[J]. Composites Part A: Applied Science and Manufacturing, 2023, 173: 107674.
[11] ZAREZADEH-MEHRIZI M A, LIAGHAT G, AHMADI H, et al. Numerical and Experimental Investigation of Fiber Metal Laminates with Elastomeric Layers under Low-Velocity Impact[J]. Polymer Composites, 2022, 43(4): 1936-1947.
[12] FERNANDO P L N, MOHOTTI D, REMENNIKOV A, et al. Experimental, Numerical and Analytical Study on the Shock Wave Propagation through Impedance-graded Multi-metallic systems[J]. International Journal of Mechanical Sciences, 2020, 178: 105621.
[13] PAI A, RODRIGUEZ-MILLAN M, KINI C R, et al.Fiber Metal Laminates for High Strain Rate Applications with Layerwise Shock Impedance Tuning[J]. Scientific Reports, 2023, 13: 18474.
[14] ZHU X, CHEN X, ZHOU H, et al.Protective Performance of Gradient Encapsulating Materials for Printed Circuit Boards in Fuze System during Impact Process[J]. European Journal of Mechanics- A/Solids, 2024, 107: 105399.
[15] PALANISAMY R P, CHAVEZ L A, CASTRO R, et al.Void-Engineered Metamaterial Delay Line with Built-In Impedance Matching for Ultrasonic Applications[J]. Sensors, 2024, 24(3): 995.
[16] ALBA J, DEL REY R, RODRÍGUEZ J C. Fitting Methods for Empirical Models of Open-Pore Foams[J]. Acoustics, 2025, 7(4): 62.
[17] 王礼立. 应力波基础(第二版)[M]. 北京: 国防工业出版社, 2005: 12-38.
WANG L L.Foundation of Stress Waves (Second Edition)[M]. Beijing: National Defense Industry Press, 2005: 12-38.
[18] 门士滢. 高过载宽脉冲空气击锤设计及试验技术研究[D]. 南京: 南京理工大学, 2014: 15-30.
MEN S Y.Research on Design and Test Technology of High Overload Wide Pulse Air Hammer[D]. Nanjing: Nanjing University of Science and Technology, 2014: 15-30.

PDF(2292 KB)

Accesses

Citation

Detail

段落导航
相关文章

/

〈 〉