目的 针对细支卷烟高速包装过程中因商标纸模切胶线形状差异导致黏结质量不佳的问题,探究模切胶线形状的差异对黏结质量的影响,以获取更佳的上机包装适应性。方法 通过定制6种不同模切工艺的商标纸,系统分析其动态接触角、渗透特性、存胶量及剥离强度等指标,并在ZB416A型包装机组上进行上机验证。结果 采用鱼鳞型胶线的小盒商标纸在动态接触角降幅、渗透速度、存胶能力及剥离强度方面均优于点状胶线,上机剔除量显著降低。结论 鱼鳞型胶线能更有效地破坏纸张表面致密层,促进胶液渗透与机械互锁现象,提升了黏结强度,一定程度上弥补了压痕挺度过大导致的黏结缺陷,为高速细支卷烟包装工艺优化提供理论依据。
Abstract
To address the issue of poor bonding quality resulting from variations in die-cut adhesive line geometry of label paper during the high-speed packaging of slim cigarettes, the work aims to investigate the effect of different die-cut adhesive line geometries on bonding quality to achieve enhanced on-machine machinability. Six types of label paper with customized die-cutting processes were prepared. The dynamic contact angle, penetration characteristics, adhesive retention capacity, and peel strength were systematically evaluated, followed by on-machine validation on a ZB416A packaging unit. The label paper with a fish-scale pattern adhesive line exhibited superior performance compared to the dot-pattern adhesive line in terms of dynamic contact angle reduction rate, penetration velocity, adhesive storage capacity, and peel strength, resulting in a significantly decreased rejection rate during machine operation. The fish-scale pattern adhesive line effectively disrupts the dense surface layer of the paper, facilitating adhesive penetration and promoting mechanical interlocking at the interface. This enhancement increases bonding strength and partially compensates for bonding defects attributable to excessive crease stiffness, thereby providing a theoretical foundation for optimizing the high-speed packaging process of slim cigarettes.
关键词
细支硬盒商标纸 /
模切胶线形状 /
机械互锁 /
黏结强度 /
上机适应性 /
剔除量
Key words
slim hard-pack label paper /
die-cut adhesive line geometry /
mechanical interlocking /
bonding strength /
machinability /
rejection rate
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基金
中国烟草机械集团有限责任公司重点科技项目（K120262005）
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