基于黏温特性的热气泡喷墨过程加热温度效应研究

张书柏; 李帅; 张军; 定冬旭; 张明洋; 王坤; 元宏霞

doi:10.19554/j.cnki.1001-3563.2026.09.026

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包装工程（技术栏目） ›› 2026, Vol. 47 ›› Issue (9) : 246-254. DOI: 10.19554/j.cnki.1001-3563.2026.09.026

自动化与智能化技术

基于黏温特性的热气泡喷墨过程加热温度效应研究

张书柏¹, 李帅^1,2,*, 张军^1,2, 定冬旭¹, 张明洋¹, 王坤¹, 元宏霞¹

作者信息 +

Heating Temperature Effect in Thermal Bubble Inkjet Process Based on Viscosity-Temperature Characteristics

ZHANG Shubai¹, LI Shuai^1,2,*, ZHANG Jun^1,2, DING Dongxu¹, ZHANG Mingyang¹, WANG Kun¹, YUAN Hongxia¹

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文章历史 +

摘要

目的为揭示加热温度对热气泡式喷墨过程中墨滴成形质量与喷射稳定性的影响规律,为喷墨打印工艺参数优化提供理论依据。方法基于修正阿伦尼乌斯模型建立3种墨水的黏度-温度关系模型,并采用Fluent软件对热气泡喷墨过程进行数值模拟,系统分析加热温度在250~400 ℃范围内变化时对喷墨速度与喷射体积的影响。结果最大喷墨速度与加热温度呈非线性关系,在250~330 °C区间内随温度升高显著增加,而在 330~400 °C区间内增速逐渐减缓;喷墨体积随加热温度升高呈线性增长趋势,其中一种墨水的拟合关系为：V=0.065 2T-12.412。高黏度墨水会导致喷墨体积减小,而加热温度过高易引发卫星滴和拖尾现象,影响喷射稳定性。结论加热温度对热气泡喷墨行为具有显著影响,合理控制温度可在提高喷射速度的同时避免喷射缺陷,从而提升墨滴成形质量与喷墨稳定性。

Abstract

The work aims to reveal the effect law of heating temperature on droplet formation quality and jetting stability in the thermal bubble inkjet process, and provide a theoretical basis for the optimization of inkjet printing process parameters. Based on the modified Arrhenius model, the viscosity-temperature relationship models for three types of inks were established and the Fluent software was employed to numerically simulate the thermal bubble inkjet process. The effect of heating temperature in the range of 250-400 ℃ on jetting velocity and volume was systematically investigated. The maximum jetting velocity exhibited a nonlinear relationship with heating temperature, increasing significantly within the 250-330 ℃ range and leveling off in the 330-400 ℃ range. In contrast, jetting volume showed a linear growth trend with the rising temperature, with the fitted relationship for one ink being: V=0.065 2T-12.412. Additionally, high-viscosity ink led to reduced jetting volume, while excessively high temperatures tended to cause satellite droplets and tailing phenomena, affecting jetting stability. Heating temperature exerts a significant effect on the thermal bubble inkjet behavior. Reasonable temperature control can increase the jet velocity while avoiding jet defects, thereby improving droplet formation quality and jetting stability.

导出引用

张书柏, 李帅, 张军, 定冬旭, 张明洋, 王坤, 元宏霞. 基于黏温特性的热气泡喷墨过程加热温度效应研究[J]. 包装工程. 2026, 47(9): 246-254 https://doi.org/10.19554/j.cnki.1001-3563.2026.09.026

ZHANG Shubai, LI Shuai, ZHANG Jun, DING Dongxu, ZHANG Mingyang, WANG Kun, YUAN Hongxia. Heating Temperature Effect in Thermal Bubble Inkjet Process Based on Viscosity-Temperature Characteristics[J]. Packaging Engineering. 2026, 47(9): 246-254 https://doi.org/10.19554/j.cnki.1001-3563.2026.09.026

中图分类号： TP69

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