A Double Taper Tension Control Method for Winding of FFS Heavy-film Press

QU Bao-jun, FAN Zeng-hua, LI Xue-wei, LI Hong-qiang

Packaging Engineering ›› 2017 ›› Issue (23) : 147-151.

Packaging Engineering ›› 2017 ›› Issue (23) : 147-151.

A Double Taper Tension Control Method for Winding of FFS Heavy-film Press

  • QU Bao-jun, FAN Zeng-hua, LI Xue-wei, LI Hong-qiang
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Abstract

The work aims to solve the product quality problems like wrinkles at the center of rolling film and the uneven end face caused by excessively large winding coil when the FFS heavy packaging film was printed at a high speed. A method of double taper tension control was proposed. The distribution of tension inside the rolling film was effectively controlled by means of taper tension control applied on the winding tension and roller pressure, which made the tension inside the rolling film distributed more evenly. The stress analysis was carried out on the unit in the rolling film. Accordingly, the stress and tension change law of rolling film were obtained. The mathematical model of rolling film tension was established, and the performance of double taper control method was analyzed theoretically. Integrated into the design platform, the effectiveness of the proposed method was verified. The experimental results showed that the method enabled the winding tension to be more stable, which could reduce the inner heart deformation of rolling film and improve the product percent of pass to over 98%. The effectiveness of the proposed method and the developed platform is validated by the experiment results, and the product quality problem incurred can be solved effectively.

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QU Bao-jun, FAN Zeng-hua, LI Xue-wei, LI Hong-qiang. A Double Taper Tension Control Method for Winding of FFS Heavy-film Press[J]. Packaging Engineering. 2017(23): 147-151

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