The work aims to design the transport packaging for multi-chip solar components and provide a method for the overall package design of small mechanical and electrical products. The pallet, the internal cushion devices and the outer packing box were designed for the whole package considering the products protection, loading and unloading, handling, stacking, and moisture-proof and anti-static performance with understanding of product attributes of solar components, circulation and environment condition. The internal cushion package structure used plywood frame and wooden fixed block to support and fix the components. The up and down plates were made of five corrugated board layers with corrugated BC. The ash bottom and white face paperboard as the paper corner was used for component segmentation protection. The components and the bottom corrugated plate were strapped with PET packed belts for 2 longitudinal roads. The structure form, material, stacking and protection fixed methods of the pallet were designed. The whole packaging process of solar components was completed. In conclusion, the overall design scheme can fully meet the transportation packaging demand for solar components, saving materials, reducing the cost and improving the safety protection. This can provide methods and ideas for the overall package design of the small mechanical and electrical products.