The work aims to use the phase wheel gear structure as the research carrier to clarify its dynamic evolution law and vibration suppression mechanism, so as to provide design theoretical support for improving the appearance quality of cigarette packs and ensuring high-speed stable operation of the unit, and address engineering issues such as scratches and creases on cigarette packs caused by phase wheel vibration in ultra high speed cigarette packaging units, as well as insufficient operational stability of the equipment. Three sets of differentiated phase angle configurations at 0°, 45°, and 80° were constructed, and equivalent mechanical parameters were defined using polylactic acid ethyl ester. Based on the modal superposition method, and combined with finite element numerical simulation, the structural modal analysis and wideband vibration transmission characteristics were solved. A physical testing platform was built to verify the effectiveness of the simulation model through the detection of roller spacing dimensions and observation of the appearance of trademark paper forming. The natural frequency of the phase wheel showed a significant upward trend with the increase of the phase bias angle. The first-order natural frequency of the 80° simulated optimal configuration reached 1 559.7 Hz, which was 29.1% higher than the 0° reference structure; The average vibration transmission rate of the whole machine operating frequency ranged from 0 to 1 600 Hz was reduced by 25% compared with the benchmark model; The actual measurement range of the physical roller spacing was 53.10-53.16 mm, all of which met the assembly tolerance specifications, and there were no significant trademark creases under high-speed working conditions. In conclusion, the phase offset angle can effectively regulate the dynamic performance and vibration transmission behavior of the phase wheel; the 80-phase configuration can mitigate the negative impact of vibration on cigarette packaging formation, providing a theoretical basis and practical reference for the optimal selection of phase wheel tooth profiles in cigarette packaging, the suppression of surface defects, and the stable operation of production lines.
Key words
cigarette packaging /
modal analysis /
dynamic characteristics /
packaging machinery phase wheel
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