Defect Control on the Tear Tape Area of Cigarette Packet Cellophane: Multi-factor Analysis and Experimental Verification

ZHANG Xing; CHENG Dan; WANG Jie; YAN Yaguang; ZHANG Yuhang; SUN Yu; YANG Bin; GAO Zonghua; YANG Qinwei; LI Xiaoqi

doi:10.19554/j.cnki.1001-3563.2026.15.021

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Packaging Engineering ›› 2026, Vol. 47 ›› Issue (15) : 207-214. DOI: 10.19554/j.cnki.1001-3563.2026.15.021

Defect Control on the Tear Tape Area of Cigarette Packet Cellophane: Multi-factor Analysis and Experimental Verification

ZHANG Xing¹, CHENG Dan², WANG Jie², YAN Yaguang², ZHANG Yuhang², SUN Yu², YANG Bin², GAO Zonghua², YANG Qinwei², LI Xiaoqi^2,*

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Abstract

The work aims to analyze the main causes of quality defects of air bubbles and wrinkles commonly occurring at the tear tape area during cigarette pack wrapping and propose effective equipment optimization solutions to reduce defect rates and improve packaging quality. By installing pressure compensation devices and hot-air compensation devices on the rollers conveying the tear tape and cellophane, the adhesion tightness between the tear tape and cellophane was enhanced. Improvement trials were conducted using the packaging equipment for brand I cigarettes, which had the most severe defects, and the effects of different hot-air compensation temperatures on defect reduction were evaluated. After improvement, the average number of air bubbles per pack in brand I cigarettes decreases from 29 to 0.8, and the wrinkling defect rate drops from 15% to 0.7%. The optimal hot-air compensation temperature is determined to be 110 ℃. This technical solution significantly reduces air bubbles and wrinkling defects, features low modification cost, high replicability, and can be widely applied to various existing packaging machines for slim, medium, and thick cigarettes.

Key words

cigarette pack / tear tape defect / packaging quality / design improvement / tear tape bubble

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ZHANG Xing, CHENG Dan, WANG Jie, YAN Yaguang, ZHANG Yuhang, SUN Yu, YANG Bin, GAO Zonghua, YANG Qinwei, LI Xiaoqi. Defect Control on the Tear Tape Area of Cigarette Packet Cellophane: Multi-factor Analysis and Experimental Verification[J]. Packaging Engineering. 2026, 47(15): 207-214 https://doi.org/10.19554/j.cnki.1001-3563.2026.15.021

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