Preparation of Soybean Protein Isolate Films Modified by Irradiation and Process Optimization

CUI Long, ZHAO Xilong, WANG Xian, SHEN Jinlei, CHEN Sisi, YAN Huili, ZHANG Dong, ZHANG Dianhe, XI Jun

Packaging Engineering ›› 2026, Vol. 47 ›› Issue (11) : 71-83.

PDF(3280 KB)
PDF(3280 KB)
Packaging Engineering ›› 2026, Vol. 47 ›› Issue (11) : 71-83. DOI: 10.19554/j.cnki.1001-3563.2026.11.008
Special Topic on Functional Biomass Materials

Preparation of Soybean Protein Isolate Films Modified by Irradiation and Process Optimization

  • CUI Long1,2*, ZHAO Xilong1,2,3, WANG Xian1,2,4, SHEN Jinlei1,2,3, CHEN Sisi1,2, YAN Huili1,2, ZHANG Dong1,2, ZHANG Dianhe1,2, XI Jun3
Author information +
History +

Abstract

The work aims to identify the key preparation parameters affecting the overall performance of soy protein isolate (SPI) films, establish a multi-index comprehensive evaluation method, and clarify the relationship between structural changes and performance improvement under optimized conditions, so as to provide a basis for the preparation of plant protein-based edible films. Based on single-factor experiments, irradiation dose, pH, SPI content, and glycerol content were selected as independent variables, while elongation at break, tensile strength, water vapor permeability, and opacity were used as evaluation indicators. Response surface methodology was employed to optimize the preparation process of SPI films. Principal component analysis combined with the membership function method was used to construct a comprehensive evaluation model and obtain the overall score K. In addition, the structure and properties of the optimized films were characterized by X-ray diffraction, thermogravimetric analysis, water contact angle measurement, and scanning electron microscopy. The results of response surface optimization showed that the optimal preparation conditions were as follows: an irradiation dose of 31 kGy, pH 9.27, SPI content of 6.3 g/(100 mL), and glycerol content of 3.0 g/(100 mL). Under these conditions, the elongation at break, tensile strength, water vapor permeability, opacity, and comprehensive score K of the film were 98.35%, 4.20 MPa, 4.50 (g·mm)/(m2·h·kPa), 1.95, and 0.878, respectively, and the experimental values were basically consistent with the predicted values. After γ-irradiation treatment, the crystallinity of the SPI films increased, the water contact angle increased, and the film structure became denser and smoother. Response surface methodology combined with principal component analysis and the membership function method can effectively optimize the preparation process of SPI films. Appropriate γ-irradiation can promote internal structural rearrangement of SPI films, improve their mechanical properties, moisture barrier properties, and structural stability, and enhance their overall application potential.

Key words

soy protein isolate / film / γ-irradiation

Cite this article

Download Citations
CUI Long, ZHAO Xilong, WANG Xian, SHEN Jinlei, CHEN Sisi, YAN Huili, ZHANG Dong, ZHANG Dianhe, XI Jun. Preparation of Soybean Protein Isolate Films Modified by Irradiation and Process Optimization[J]. Packaging Engineering. 2026, 47(11): 71-83 https://doi.org/10.19554/j.cnki.1001-3563.2026.11.008

References

[1] SUN W Y, ZHOU S Y, ZHOU Y Y, et al.Bridging Functionality and Sustainability: Ferulic Acid-Driven Advances in Bioactive Food Packaging Films[J]. Trends in Food Science & Technology, 2025, 163: 105205.
[2] AKRAMI S, SAKI M, MARASHI HOSSAEINI S M, et al. Application of Soy Protein-Based Films and Coatings on the Shelf Life of Food Products: A Mini-Review of Recent Publications with Emphasis on Nanotechnology[J]. Journal of Food Measurement and Characterization, 2023, 17(2): 1393-1401.
[3] HOTA S, SHAMS R, DASH K K, et al.A Comprehensive Review on the Potential Role of Irradiation Technique on Techno-Functional Properties of Plant-Based Proteins[J]. Journal of Agriculture and Food Research, 2025, 23: 102095.
[4] 吕博, 孙贺, 于寒松. 大豆中11S球蛋白的不同亚基与分离蛋白凝胶特性关系的研究[J]. 粮食与油脂, 2021, 34(2): 59-62.
LYU B, SUN H, YU H S.Relationship between Different Protein Subunits of 11S Globulin and Gel Properties of Soybean Protein Isolated[J]. Cereals & Oils, 2021, 34(2): 59-62.
[5] BAI R, LI Z W, ZHANG L L, et al.Electron Beam Irradiation Induced Aggregation, Structural and Functional Changes of Soybean 11S Globulin[J]. International Journal of Biological Macromolecules, 2024, 260: 129585.
[6] ZUBAIR M, MUJAHID M, SHAHZAD S, et al.Exploring Protein-Based Films and Coatings for Active Food Packaging Applications: A Comprehensive Review[J]. International Journal of Biological Macromolecules, 2025, 320: 146070.
[7] LIAN Z T, SU R H, ZHANG Q Q, et al.Dual Modification of Soy Protein Isolate by Phlorotannins and Enzymatic Hydrolysis: Stability and Digestive Properties[J]. Food Hydrocolloids, 2025, 166: 111276.
[8] LIANG G J, CHEN W P, QIE X J, et al.Modification of Soy Protein Isolates Using Combined Pre-Heat Treatment and Controlled Enzymatic Hydrolysis for Improving Foaming Properties[J]. Food Hydrocolloids, 2020, 105: 105764.
[9] OLATUNDE O O, HEWAGE A, DISSANAYAKE T, et al.Cold Atmospheric Plasma-Induced Protein Modification: Novel Nonthermal Processing Technology to Improve Protein Quality, Functionality, and Allergenicity Reduction[J]. Comprehensive Reviews in Food Science and Food Safety, 2023, 22(3): 2197-2234.
[10] 汪洲, 徐淑艳, 孙巧歌, 等. 大豆分离蛋白膜制备及改性研究的现状和应用[J]. 包装工程, 2020, 41(11): 119-126.
WANG Z, XU S Y, SUN Q G, et al.Current Situation and Application of Preparation and Modification of Soy Protein Isolate Film[J]. Packaging Engineering, 2020, 41(11): 119-126.
[11] SONG F, TANG D L, WANG X L, et al.Biodegradable Soy Protein Isolate-Based Materials: A Review[J]. Biomacromolecules, 2011, 12(10): 3369-3380.
[12] WANG Y Y, ZHANG A Q, WANG Y X, et al.Effects of Irradiation on the Structure and Properties of Glycosylated Soybean Proteins[J]. Food & Function, 2020, 11(2): 1635-1646.
[13] FAN Y T, REN J H, XIAO X L, et al.Recent Advances in Polysaccharide-Based Edible Films/Coatings for Food Preservation: Fabrication, Characterization, and Applications in Packaging[J]. Carbohydrate Polymers, 2025, 364: 123779.
[14] ABBAS SYED Q, HASSAN A, SHARIF S, et al.Structural and Functional Properties of Milk Proteins as Affected by Heating, High Pressure, Gamma and Ultraviolet Irradiation: A Review[J]. International Journal of Food Properties, 2021, 24(1): 871-884.
[15] HASHIM M S, YUSOP S M, RAHMAN I A.The Impact of Gamma Irradiation on the Quality of Meat and Poultry: A Review on Its Immediate and Storage Effects[J]. Applied Food Research, 2024, 4(2): 100444.
[16] WANG S J, RAO W L, HOU C L, et al.Development of Plastic/Gelatin Bilayer Active Packaging Film with Antibacterial and Water-Absorbing Functions for Lamb Preservation[J]. Korean Journal for Food Science of Animal Resources, 2023, 43(6): 1128-1149.
[17] GUO H, LI A N, HUANG G Q, et al.Development of Apple Pectin/Soy Protein Isolate-Based Edible Films Containing Punicalagin for Strawberry Preservation[J]. International Journal of Biological Macromolecules, 2024, 273: 133111.
[18] 李帅, 梁珊, 谷雨. 辉光放电低温等离子体改性大豆分离蛋白可食膜工艺优化[J]. 农业工程学报, 2018, 34(14): 280-287.
LI S, LIANG S, GU Y.Process Optimization of Protein Isolate Edible Films Modified by Glow Discharge Low Temperature Plasma Treatment[J]. Transactions of the Chinese Society of Agricultural Engineering, 2018, 34(14): 280-287.
[19] KRAISITTHISIRINTR R, CHOEYBANDIT W, KARBOWIAK T, et al.Biodegradable Planting Bags Composed of a Biocomposite Film Using Cassava Starch and Soy Protein Isolate: Design, Production, and Application[J]. Environmental Technology & Innovation, 2025, 39: 104299.
[20] FU M H, CAO M Y, DUAN J K, et al.Research on the Properties of Zein, Soy Protein Isolate, and Wheat Gluten Protein-Based Films Containing Cellulose Nanocrystals[J]. Foods, 2022, 11(19): 3010.
[21] KANG S F, BAI Q B, QIN Y N, et al.Film-Forming Modifications and Mechanistic Studies of Soybean Protein Isolate by Glycerol Plasticization and Thermal Denaturation: A Molecular Interaction Perspective[J]. Food Research International, 2024, 196: 115042.
[22] GUERRERO P, DE LA CABA K. Thermal and Mechanical Properties of Soy Protein Films Processed at Different pH by Compression[J]. Journal of Food Engineering, 2010, 100(2): 261-269.
[23] LEE M, LEE S, BIN SONG K.Effect of Γ-Irradiation on the Physicochemical Properties of Soy Protein Isolate Films[J]. Radiation Physics and Chemistry, 2005, 72(1): 35-40.
[24] ROMANI V P, MARTINS P C, DA ROCHA M, et al.UV Radiation and Protein Hydrolysates in Bio-Based Films: Impacts on Properties and Italian Salami Preservation[J]. Antioxidants, 2024, 13(5): 517.
[25] NOVIANTO T D, HAKIM A R, PAMUNGKAS A, et al.Gamma Irradiation-Induced Crosslinking and Enhanced Functionality of Fish Gelatin-Agar Edible Films[J]. Radiation Physics and Chemistry, 2024, 224: 112074.
[26] O FLYNN T D, HOGAN S A, DALY D F M, et al. Rheological and Solubility Properties of Soy Protein Isolate[J]. Molecules, 2021, 26(10): 3015.
[27] CHO S Y, PARK J W, BATT H P, et al.Edible Films Made from Membrane Processed Soy Protein Concentrates[J]. LWT-Food Science and Technology, 2007, 40(3): 418-423.
[28] LIU N, WANG G R, GUO M R.Effects of Radiation on Cross-Linking Reaction, Microstructure, and Microbiological Properties of Whey Protein-Based Tissue Adhesive Development[J]. Polymers, 2022, 14(18): 3805.
[29] JIANG J L, SHI L F, REN Z Y, et al.Preparation and Characterization of Soy Protein Isolate Films by Pretreatment with Cysteine[J]. Food Chemistry: X, 2023, 18: 100735.
[30] CHEN Y, WANG J, XU L, et al.Effects of Different Plasticizers on the Structure, Physical Properties and Film Forming Performance of Curdlan Edible Films[J]. Foods, 2024, 13(23): 3930.
[31] KANG S F, BAI Q B, QIN Y N, et al.Film-Forming Properties and Mechanisms of Soy Protein: Insights from Β-Conglycinin and Glycinin[J]. International Journal of Biological Macromolecules, 2023, 253: 127611.
[32] LIU X R, SONG R Y, ZHANG W, et al.Development of Eco-Friendly Soy Protein Isolate Films with High Mechanical Properties through HNTS, PVA, and PTGE Synergism Effect[J]. Scientific Reports, 2017, 7: 44289.
[33] ZHAO Y, TIAN R, ZHANG Q, et al.Enhancing the Properties of Soy Protein Isolate and Dialdehyde Starch Films for Food Packaging Applications through Tannic Acid Crosslinking[J]. Carbohydrate Polymers, 2024, 332: 121903.
PDF(3280 KB)

Accesses

Citation

Detail

Sections
Recommended

/