Simulation Analysis and Experiment of Continuous Drop of Headphone Charging Base

GAO Shangdi

doi:10.19554/j.cnki.1001-3563.2025.17.028

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Packaging Engineering ›› 2025, Vol. 46 ›› Issue (17) : 271-277. DOI: 10.19554/j.cnki.1001-3563.2025.17.028

Automatic and Intelligent Technology

Simulation Analysis and Experiment of Continuous Drop of Headphone Charging Base

GAO Shangdi

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Abstract

The work aims to deal with the issue that single-drop analysis often fails to fully reveal a product's true performance during continuous drop tests, so as to improve the development efficiency of electronic products. Focusing on the charging base of an over-head headphones, continuous drop simulations were carried out with RADIOSS. High-speed cameras were used to capture the actual drop process, and the simulation results were compared to validate the accuracy of the continuous drop simulation. In the real drop test, the maximum opening of the structural upper cover and lower cover was 5.39 mm, while the maximum opening in the simulation was 5.25 mm, the simulation data was basically consistent with the measured data. Additionally, the fracture location of the screw boss in the experiment also corresponded to the high-stress area in the simulation. This method closely mirrors real-world testing scenarios by comprehensively considering the accumulation of residual stress, plastic strain and damage, thereby providing more accurate reliability analysis results. By adopting this approach, not only can the product development cycle be shortened, but product quality can also be significantly improved, offering users a more reliable and durable experience.

Key words

continuous drop / numerical simulation / damage accumulation / dynamic relaxation

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GAO Shangdi. Simulation Analysis and Experiment of Continuous Drop of Headphone Charging Base[J]. Packaging Engineering. 2025, 46(17): 271-277 https://doi.org/10.19554/j.cnki.1001-3563.2025.17.028

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