Key Structure Design and Performance Analysis of the Feeding Screw to Lay the Dust

ZHOU Huanwei, ZHOU Mingsong, CAI Liang

Packaging Engineering ›› 2025, Vol. 46 ›› Issue (13) : 214-219.

PDF(474 KB)
PDF(474 KB)
Packaging Engineering ›› 2025, Vol. 46 ›› Issue (13) : 214-219. DOI: 10.19554/j.cnki.1001-3563.2025.13.024
Automatic and Intelligent Technology

Key Structure Design and Performance Analysis of the Feeding Screw to Lay the Dust

  • ZHOU Huanwei1,*, ZHOU Mingsong1, CAI Liang2
Author information +
History +

Abstract

The work aims to reduce the risk of high defective packaging rates caused by powder dust dispersion during the packaging process, which prevents sealing or results in weak seals when soft bags are used for powder products. By analyzing the characteristics of powders, such as different sugar contents, humidity, and particle size etc., the basic causes of powder dust were obtained by conducting in-depth research on the Hausner ratio and flowability. By changing parameters such as pitch and diameter of the screw, the digital model of variable screw structure was constructed to analyze the variation law of powder pressure inside the screw and obtain the relationship model between flow and pressure. The variable screw structure was designed to avoid or reduce the powder dust and improve the packaging speed and quality. By testing and analyzing results about the dust of various powders, and taking typical peptide powder as an example, the variable pitch screw with a diameter of 8 mm was designed. The packaging weight was 15 g, the packaging yield rate was 100%, and the +3Sigma was 4.44 and the -3Sigma was 4.06 regarding the packaging weight accuracy. A new type of screw structure is designed and optimized based on the powder characteristics, which can effectively reduce the occurrence of dust and improve the soft packaging qualification rate of ultra-fine powder to ensure food safety.

Key words

screw / dust / powder / parameter / Hausner ratio

Cite this article

Download Citations
ZHOU Huanwei, ZHOU Mingsong, CAI Liang. Key Structure Design and Performance Analysis of the Feeding Screw to Lay the Dust[J]. Packaging Engineering. 2025, 46(13): 214-219 https://doi.org/10.19554/j.cnki.1001-3563.2025.13.024

References

[1] 李凤生. 超细粉体技术[M]. 北京: 国防工业出版社, 2000.
LI F S.Ultrafine Powder Technology[M]. Beijing: National Defense Industry Press, 2000.
[2] 张正德. 粒级对粉体流动性及下料特性的影响[D]. 上海: 华东理工大学, 2015.
ZHANG Z D.The Effect of Particle Fraction on Powder Flowability and Discharge Characteristic[D]. Shanghai: East China University of Science and Technology, 2015.
[3] 曹艳英, 邵军. 全自动粉、粒料包装机设计[J]. 包装工程, 2002, 23(S1): 16-35.
CAO Y Y, SHAO J.Design of Automatic Powder and Granule Packaging Machine[J]. Packaging Engineering, 2002, 23(S1): 16-35.
[4] 高鹏, 周一届. 螺杆式粉料计量包装机粉料流动分析与数值仿真[J]. 包装工程, 2010, 31(7): 79-82.
GAO P, ZHOU Y J.Analysis and Numerical Simulation of Powder Flow in the Packaging Machine of Screw Powder[J]. Packaging Engineering, 2010, 31(7): 79-82.
[5] 赵建城, 李树. 全自动粉料灌装机结构设计[J]. 包装与食品机械, 2005, 23(1): 14-16.
ZHAO J C, LI S.Structure Design of the Automatic Powder Filling Machine[J]. Packaging and Food Machinery, 2005, 23(1): 14-16.
[6] 李振亮, 付长江, 李亚. 定量螺旋给料机的结构研究[J]. 盐业与化工, 2010, 39(1): 27-29.
LI Z L, FU C J, LI Y.Quantitative Spiral Feeder Structural Research[J]. Journal of Salt and Chemical Industry, 2010, 39(1): 27-29.
[7] 郝友莉, 唐正宁, 季婷婷. 粉体包装机密实输送螺杆的设计[J]. 轻工机械, 2017, 35(5): 12-15.
HAO Y L, TANG Z N, JI T T.Design of Densifying Screw Feeder Applied in Powder Packaging Machine[J]. Light Industry Machinery, 2017, 35(5): 12-15.
[8] 邱光军, 黄兴元, 柳和生, 等. 粉料充填包装的自动取袋、开袋机构设计与运动仿真分析[J]. 包装与食品机械, 2023, 41(3): 101-106.
QIU G J, HUANG X Y, LIU H S, et al.Design and Motion Simulation Analysis of Automatic Bag Picking and Bag Opening Mechanism for Powder Filling and Packaging[J]. Packaging and Food Machinery, 2023, 41(3): 101-106.
[9] Closed System and Container for Dust Free Loading and Unloading of Powdered Materials: US4182386[P].1980-01-08.
[10] ROBERT C, HENRI J. Bag Filling Machine for Pulverulent Materials: EP, 0001025B1[P].1981-12-30.
[11] GU W J, WANG X X, ZUO T. Ultrafine Powder Heavy Bag Packaging Machine: CN, 103523284A[P].2014- 01-22.
[12] XU M, CAI X L, XU J, et al. Novel Ultrafine-powder Packing Machine: CN, 103921964A[P].2014-07-16.
[13] 赵丽丽, 王继红, 卢晨曦, 等. 气相色谱-离子迁移谱结合多元统计学分析不同包装对香椿粉品质的影响[J]. 食品科学, 2024, 45(7): 252-262.
ZHAO L L, WANG J H, LU C X, et al.Effect of Different Packaging Materials on the Quality of Toona Sinensis Powder Analyzed by Gas Chromatography-Ion Mobility Spectrometry Combined with Multivariate Statistical Analysis[J]. Food Science, 2024, 45(7): 252-262.
[14] 封永辉. 基于绿色理念的葛根粉制品包装设计探索[J]. 食品研究与开发, 2023, 44(16): 233-234.
FENG Y H.Exploration on Packaging Design of Pueraria Powder Products Based on Green Concept[J]. Food Research and Development, 2023, 44(16): 233-234.
[15] 牟向伟, 宋永福, 陈林涛. 鲜湿米粉自动化生产关键技术研究现状及展望[J]. 食品与机械, 2022, 38(10): 110-117.
MOU X W, SONG Y F, CHEN L T.Research Status and Prospect of Key Technologies for Automatic Production of Fresh and Wet Rice Flour[J]. Food & Machinery, 2022, 38(10): 110-117.
[16] 崔福德. 药剂学[M]. 6版. 北京: 人民卫生出版社, 2007: 330-333.
CUI F D.Pharmacy[M]. Beijing: People's Medical Publishing House, 2007: 330-333.
PDF(474 KB)

Accesses

Citation

Detail

Sections
Recommended

/