The work aims to develop stone paper with high content of siderite tailings to provide a new approach for the resource utilization of siderite tailings solid waste. With industrial solid waste siderite tailings powder and polypropylene (PP) as the main raw materials, and with the addition of functional additives, siderite tailings were activated through a three-stage pretreatment process of mechanical crushing, dry ball milling, and surface modification. Combined with mixing and hot pressing technology, siderite tailings based stone paper was prepared. The influence of the content of siderite tailings 20wt%-60wt% on the microstructure and physical properties of the material was studied through characterization methods such as scanning electron microscope (SEM) and universal electronic testing machine. The results showed that when the content of siderite tailings reached 20%, the tightness, smoothness, tear resistance, and tensile strength of the stone paper increased by 11%, 8.1%, 49.5%, and 42.1%, respectively; When the dosage reached 40%, the tightness increased, the smoothness decreased, and there was a slight improvement in tear resistance and tensile strength; When the dosage exceeded 40%, the tightness continued to increase, while the smoothness, tear resistance, and tensile strength all significantly decreased. The addition of siderite tailings did not significantly promote the aging of stone paper, and had no significant effect on its flame retardant properties. The material maintained good structural integrity. The addition of siderite tailings has little effect on the aging resistance and flame retardancy of stone paper. In order to achieve good flame retardancy, the amount of flame retardant must be increased. The physical properties of stone paper mainly depend on the distribution of tailings particles between resins. Only when tailings particles are uniformly filled in the resin can stone paper with excellent physical properties be obtained.
Key words
stone paper /
siderite tailings /
polypropylene /
solid waste
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
References
[1] SWAIN N, SAINI P, BHATI S S, et al.Biodegradable Stone Paper as a Sustainable Alternative to Traditional Paper: A Review[J]. Journal of Inorganic and Organometallic Polymers and Materials, 2023, 33(8): 2240-2251.
[2] 潘利文, 肖阳, 胡治流, 等. 无机填料对石头纸阻燃性能和力学性能的影响[J]. 现代化工, 2016, 36(11): 78-81.
PAN L W, XIAO Y, HU Z L, et al.Effect of Inorganic Filler on Flame Retardant Properties and Mechanical Properties of Rich Mineral Paper[J]. Modern Chemical Industry, 2016, 36(11): 78-81.
[3] 刘霞. 我国造纸业环境污染问题及防治对策[J]. 华东纸业, 2024, 54(9): 37-39.
LIU X.Environmental Pollution in China’s Paper Industry and Its Prevention and Control Countermeasures[J]. East China Pulp & Paper Industry, 2024, 54(9): 37-39.
[4] LU Q C, DOU Q.Investigation of the Microstructures, Properties, and Toughening Mechanism of Polypropylene/Calcium Carbonate Toughening Masterbatch Composites[J]. Journal of Applied Polymer Science, 2017, 134(46): 45515.
[5] 柳晨醒, 杨睿. 碳酸钙高填充聚丙烯复合材料的制备及性能研究[J]. 广东化工, 2018, 45(19): 49-50.
LIU C X, YANG R.Preparation and Performance Study of Calcium Carbonate Highly Filled Polypropylene Composite Materials[J]. Guangdong Chemical Industry, 2018, 45(19): 49-50.
[6] ZHOU H, WANG X H, WANG T F, et al.Polyurethane Synthetic Papers Based on Different Inorganic Fillers with Water and Fire Resistance[J]. Macromolecular Materials and Engineering, 2019, 304(3): 1800473.
[7] 刘瑞铭, 刘畅. 多层包覆核壳结构的石头纸功能性母粒及制备[J]. 云南化工, 2018, 45(11): 103-104.
LIU R M, LIU C.Functional Masterbatch of Stone Paper with Multi-Layer Core-Shell Structure and Its Preparation[J]. Yunnan Chemical Technology, 2018, 45(11): 103-104.
[8] 杜鑫, 傅国辉, 褚会超, 等. 铁尾矿特性分析及其利用技术现状和展望[J]. 中国矿业, 2024, 33(2): 115-124.
DU X, FU G H, CHU H C, et al.Characteristics Analysis of Iron Tailings and Current Status and Prospects of Its Utilization Technology[J]. China Mining Magazine, 2024, 33(2): 115-124.
[9] 刘鹏, 刘磊, 田馨, 等. 我国铁尾矿工艺矿物学特性及其资源化技术研究进展[J]. 矿产保护与利用, 2022, 42(3): 169-178.
LIU P, LIU L, TIAN X, et al.Reviews of the Process Mineralogy Characteristics and Comprehensive Utilization Technology of Iron Ore Tailings in China[J]. Conservation and Utilization of Mineral Resources, 2022, 42(3): 169-178.
[10] LI S, WU J L, HUO Y L, et al.Profiling Multiple Heavy Metal Contamination and Bacterial Communities Surrounding an Iron Tailing Pond in Northwest China[J]. Science of The Total Environment, 2021, 752: 141827.
[11] HAN X Y, WANG Y P, ZHANG N, et al.Facile Synthesis of Mesoporous Silica Derived from Iron Ore Tailings for Efficient Adsorption of Methylene Blue[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2021, 617: 126391.
[12] WANG L, TIAN H X, LEI W Y, et al.Development of High-Strength Ceramsite via Sintering of Iron Ore Tailings: Process Optimization and Properties[J]. Construction and Building Materials, 2024, 457: 139440.
[13] HAMADA H M, AL-ATTAR A, ASKAR M K, et al.Enhancing Sustainable Concrete with Iron Ore Tailings as Fine Aggregate: Environmental and Engineering Perspectives[J]. Construction and Building Materials, 2025, 470: 140707.
[14] 刘萍, 胥思雨, 张强, 等. GO增强掺铁尾矿免烧砖的制备及其力学性能[J]. 非金属矿, 2025, 48(2): 1-4.
LIU P, XU S Y, ZHANG Q, et al.Preparation and Mechanics Properties of GO Reinforced Iron Tailings Non-Fired Bricks[J]. Non-Metallic Mines, 2025, 48(2): 1-4.
[15] 周永娜, 周广硕, 侯全新, 等. 铁尾矿协同麦秸杆与外加剂制备新型生态路面砖的耐久性研究[J]. 江苏建材, 2025(1): 33-36.
ZHOU Y N, ZHOU G S, HOU Q X, et al.Research on the Durability of Iron Tailings Combined with Wheat Straw and Admixtures to Prepare New Ecological Pavement Bricks[J]. Jiangsu Building Materials, 2025(1): 33-36.
[16] XU F T, YAO M S, HAO B L, et al.An Iron Tailings-Based Soil-Like Aggregate Material Used to Fix up Soil Compaction[J]. Journal of Environmental Chemical Engineering, 2025, 13(2).
[17] LONG H L, XU X Q, LI S W, et al.Utilization of High-Silicon Iron Ore Tailings for 4N8 High-Purity Quartz Powder Production via Two-Stage Acid Leaching[J]. Inorganic Chemistry, 2025, 64(8): 3805-3823.
[18] AKPOLAT C, AKGÜL A. Print Quality Analysis of Stone Paper and Coated Sticker Paper Used in Screen Printing[J]. Applied Sciences, 2024, 14(15): 6668.
[19] TONG Z H, JIANG T Y, QIU R, et al.Effect of Different Silane Coupling Agent Modified SiO2 on the Properties of Silicone Rubber Composites: Based on Molecular Dynamics[J]. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2025, 705: 135615.
[20] LI C, LIAO H Q, GAO H Y, et al.Enhancing Interface Compatibility in High-Filled Coal Gangue/Polyethylene Composites through Silane Coupling Agent-Mediated Interface Modification[J]. Composites Science and Technology, 2024, 251: 110546.
PDF(7804 KB)
