Design and Optimization of Liquid Cooling System for Lithium-ion Battery Packs in Vehicles

LIU Yan, XIAO Chun, SHEN Guoxin, LI Jin, ZHANG Shaorui

Packaging Engineering ›› 2024 ›› Issue (1) : 307-314.

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PDF(6176 KB)
Packaging Engineering ›› 2024 ›› Issue (1) : 307-314. DOI: 10.19554/j.cnki.1001-3563.2024.01.036

Design and Optimization of Liquid Cooling System for Lithium-ion Battery Packs in Vehicles

  • LIU Yan1, XIAO Chun1, SHEN Guoxin2, LI Jin2, ZHANG Shaorui2
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Abstract

The work aims to solve the problems of high temperature and large temperature difference of lithium-ion battery pack in the traditional thermal management system during the charging and discharging process. The liquid cooling method was taken as the main means to design a single-inflow and single-outflow microchannel structure and two double-inflow and single-outflow microchannel structures on the basis of the traditional serpentine cooling channel, and a new type of high-thermal-conducting material, graphene film, was adopted as the auxiliary heat dissipation material. Based on the finite element simulation software, a comparative analysis was carried out from four perspectives:maximum temperature, temperature difference, temperature rise and fluid pressure of the battery pack. The maximum temperature of the optimized battery pack was reduced from 36.4 ℃ to 36 ℃, and the temperature difference was reduced from 8.7 ℃ to 3.9 ℃, which improved the heat dissipation capability and temperature consistency of the battery pack. The double-inflow and single-outflow structure is better than the single inflow-single outflow structure, in which the double corrugated serpentine is the optimal liquid-cooling microchannel structure, and the adoption of graphene film can further improve the temperature consistency of the battery pack.

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LIU Yan, XIAO Chun, SHEN Guoxin, LI Jin, ZHANG Shaorui. Design and Optimization of Liquid Cooling System for Lithium-ion Battery Packs in Vehicles[J]. Packaging Engineering. 2024(1): 307-314 https://doi.org/10.19554/j.cnki.1001-3563.2024.01.036
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