The work aims to propose a full-paper packaging design by substituting plastics with paper with respect to the current issue that most tea sets are packaged with foamed plastics. Firstly, the characteristics of tea set were analyzed, and then the preliminary design plan by substituting plastics with paper was proposed. Secondly, the critical structural parameters of the tea set were clarified by pre-experiments, and then the preliminary plan was improved. Finally, the performance of the improved plan was verified through test. The peak accelerations of corner, edge and face drops during the free fall test were 95g, 127g and 140g, respectively. The bottom drop was the most serious. The results of the sinusoidal test at constant frequency showed that the contents in the package were free from damage or obvious shift after vibration for 14200 times at 14.32 Hz of resonant frequency. The compression test for empty box showed that the compressive strength of the proposed package was 1.458 kN, which was superior to that of the regular slotted case with the same specifications and materials. Additionally, the package was free from crush or deformation after the stacking test. The packaging design of tea set by substitute plastics with paper can not only fulfill the idea of green packaging, but also provide favorable protection.