目的 通过分析NEWTOP型高速智能纸杯机的工作原理,研究纸杯的整体成型工艺,各机构的运行规律,设计出满足NEWTOP型高速智能纸杯机要求的弧面凸轮分度机构,并通过仿真分析验证其合理性。方法 建立共轭坐标系计算出曲面方程,利用SOLIDWORKS软件建立弧面凸轮分度机构模型,运用UG软件对弧面凸轮分度机构进行运动学仿真分析,使用Origin软件进行数据整理。结果 转盘的角位移能够精准实现七工位的分度定位。其角速度曲线平稳变化,确保了机构运行的平稳性。同时,角加速度曲线在合理范围内波动,避免了过大的冲击与振动。结论 通过分析弧面凸轮机构转盘的角位移、角速度和角加速度曲线图,验证得到此弧面凸轮分度机构可使主旋转塔成型机构的七工位精确止停,与设计需求吻合,满足预期设计,确保NEWTOP型高速智能纸杯机能够高速、平稳运行。
Abstract
The work aims to analyze the working principle of the NEWTOP high-speed intelligent paper cup machine, study the overall forming process of paper cups and the operating rules of each mechanism, design an indexing mechanism with globoidal cams that meets the requirements of the NEWTOP high-speed intelligent paper cup machine, and verify its rationality through simulation analysis. A conjugate coordinate system was established to calculate the surface equation. The SOLIDWORKS software was used to establish the model of the globoidal cam indexing mechanism. The UG software was employed to conduct kinematic simulation analysis on the globoidal cam indexing mechanism, and the Origin software was used for data sorting. The angular displacement of the turntable could precisely achieve seven-station indexing and positioning. Its angular velocity curve changed smoothly, ensuring the stability of the mechanism operation. Meanwhile, the angular acceleration curve fluctuated within a reasonable range, avoiding excessive shock and vibration. By analyzing the graphs of angular displacement, angular velocity, and angular acceleration of the turntable of the globoidal cam mechanism, it is verified that this globoidal cam indexing mechanism can enable the seven-station precise stop of the main rotating tower forming mechanism, which is in line with the design requirements, meets the expected design, and ensures that the NEWTOP high-speed intelligent paper cup machine can operate at high speed and stably.
关键词
纸杯成型机 /
弧面凸轮分度轮 /
动力学仿真
Key words
paper cup forming machine /
globoidal CAM indexing wheel /
dynamic simulation
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] JAEHO J, SEOLHA K, BAEKSUK C.Development of Detecting System for Position Deviation of Raw Paper Used in Paper Cup Forming Machine[J]. Journal of the Korean Society for Precision Engineering, 2017, 34(7): 455-459.
[2] 李珊珊. 高速纸杯成型机设计[D]. 成都: 西华大学, 2015.
LI S S.High Speed Paper Cup Forming Machine Design[D]. Chengdu: Xihua University, 2015.
[3] JANG J, HA C, CHU B, et al.Development of Fault Diagnosis Technology Based on Spectrum Analysis of Acceleration Signal for Paper Cup Forming Machine[J]. Journal of the Korean Society of Manufacturing Process Engineers, 2016, 15(6): 1-8.
[4] 赵帅. 弧面分度凸轮机构润滑特性分析与仿真[D]. 天津: 天津工业大学, 2021.
ZHAO S.Lubrication Characteristic Analysis and Simulation of Globoidal Indexing Cam Mechanism[D]. Tianjin: Tianjin Polytechnic University, 2021.
[5] 侯喜林. 弧面分度凸轮机构参数优化设计和仿真[D]. 兰州: 兰州理工大学, 2012.
HOU X L.Parametric Optimization Design and Simulation of Globoidal Indexing Cam Mechanism[D]. Lanzhou: Lanzhou University of Technology, 2012.
[6] LEE J H, PARK T W, HYEON W, et al.Performance Improvement of the Paper-Cup Forming Machine by Barrel Cam Optimization[C]// Planetary Scientific Research Center, Planetary Scientific Research Center, Planetary Scientific Research Center, Planetary Scientific Research Center, Planetary Scientific Research Center. Planetary Scientific Research Center Conference Proceedings Volume 25.the Mechanical Engineering Department, Ajou University, 2013: 57-59.
[7] YANG Y H, XIE R, WANG J Y, et al.Design of a Novel Coaxial Cam-Linkage Indexing Mechanism[J]. Mechanism and Machine Theory, 2022, 169: 104681.
[8] LI J, RAO X, TANG M, et al.General Expression of Pressure Angle and Principal Curvature of Globoidal Indexing Cam Mechanism[J]. IOP Conference Series: Materials Science and Engineering, 2019, 474(1): 012019.
[9] 宋子祥, 肖永茂. 弧面分度凸轮的建模与参数化研究[J]. 包装与食品机械, 2023, 41(3): 94-100.
SONG Z X, XIAO Y M.Modeling and Parameterization of Arc Degree Cam[J]. Packaging and Food Machinery, 2023, 41(3): 94-100.
[10] 赵海鸣, 付彪, 赵祥, 等. 弧面分度凸轮参数化设计与动力学仿真[J]. 制造业自动化, 2022, 44(2): 146-152.
ZHAO H M, FU B, ZHAO X, et al.Parameterized Design and Dynamics Simulation of Globoidal Indexing Cam[J]. Manufacturing Automation, 2022, 44(2): 146-152.
[11] 周述军. KSJ-160全自动快速纸杯机[R]. 嘉兴: 浙江新发现机械制造有限公司, 2021.
ZHOU S J.KSJ-160 Fully Automatic High-Speed Paper Cup Machine[R]. Jiaxing: Zhejiang Newfound Machinery Manufacturing Co., Ltd., 2021.
[12] 刘春雷. 高速马芬纸杯机的研制[D]. 淮南: 安徽理工大学, 2019.
LIU C L.Development of High Speed Muffin Paper Cup Machine[D]. Huainan: Anhui University of Science & Technology, 2019.
[13] 王莹, 史荣. JBZ-B型自动纸杯成型机杯壁成型机构及虚拟样机研究[J]. 包装工程, 2012, 33(9): 96-98.
WANG Y, SHI R.Cup Wall Forming Mechanism and Virtual Prototype of JBZ-B Type Automatic Paper Cup Machine[J]. Packaging Engineering, 2012, 33(9): 96-98.
[14] 王建平. 环保纸容器高效复合成型生产线关键技术及装备[R]. 嘉兴: 浙江新发现机械制造有限公司, 2022.
WANG J P.Key Technologies and Equipment for High-Efficiency Composite Forming Production Line of Eco-Friendly Paper Containers[R]. Jiaxing: Zhejiang Newfound Machinery Manufacturing Co., Ltd., 2022.
[15] 陈俊. 双曲面弧形摆动凸轮参数化建模与分析[J]. 今日制造与升级, 2024(7): 78-80.
CHEN J.Parametric Modeling and Analysis of Hyperbolic Arc Swing Cam[J]. Manufacture & Upgrading Today, 2024(7): 78-80.
[16] ESMAIL E L, SAOUD F M.Creative Design of Planetary Gear-Cam Mechanisms[J]. Results in Engineering, 2023, 19: 101350.
PDF(784 KB)
渝公网安备 50010702501716号 渝ICP备15012534号-2
