目的 改善卷烟小盒包装密封性能,提高流通环节卷烟含水率和香气的保持能力。方法 采用单因素结合响应面设计试验法,对ZB45包装机中卷烟小盒密封度进行优化,以小盒密封度的合格率为评价指标,考察烙铁温度、顶封烙铁和底封烙铁之间的间隙、烙铁形状及工作面积对ZB45包装机中卷烟小盒密封度的合格率的影响。结果 最佳实验条件：烙铁形状由工字形改为倒角工字形,烙铁凸出面积由60%提高到87.3%,烙铁温度设置为145 ℃,烙铁间隙设置为85.8 mm。结论 通过单因素和响应面法优化了卷烟小盒密封度的工艺参数,小盒平均密封度由1.50 kPa提高到4.05 kPa,小盒密封度合格率由50%提高到98%。
Abstract
The work aims to improve the sealing performance of cigarette packets and enhance the retention ability of moisture content and aroma of cigarettes in the circulation process. The sealing degree of cigarette packets in ZB45 packaging machine was optimized by the single factor combined with response surface design. Then, the effects of factors such the temperature of soldering iron, the gap between the top sealing soldering iron and the bottom sealing soldering iron and the shape and working area of soldering iron on the qualification rate of the sealing degree of cigarette packets in ZB45 packaging machine were investigated based on the comprehensive evaluation. The optimum experimental conditions were as follows: the shape of the soldering iron was changed from I-shaped to chamfered I-shaped, the protruding area of the soldering iron increased from 60% to 87.3%, the soldering iron temperature was set to 145 ℃, and the soldering iron gap was set to 85.8 mm. The technological parameters of cigarette packet sealing degree are optimized by single factor and response surface method. The average sealing degree of cigarette packets increases from 1.50 kPa to 4.05 kPa, and the qualification rate of packet sealing degree increases from 50% to 98%.
关键词
ZB45包装机 /
小盒密封度 /
烙铁温度 /
烙铁间隙 /
烙铁的形状和面积
Key words
ZB45 packaging machine /
sealing degree of cigarette packets /
temperature of soldering iron /
gap between soldering irons /
shape and area of the soldering iron
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] 朱仁彪, 陈传耀, 夏亮亮, 等. 提高C800包装机透明纸密封度合格率[J]. 仪器与设备, 2021(4): 151-158.
ZHU R B, CHEN C Y, XIA L L, et al.Improve the Qualified Rate of Sealing Degree of Transparent Paper of C800 Packaging Machine[J]. Instrumentation and Equipments, 2021(4): 151-158.
[2] 文鹏, 白晓红, 黎洪利, 等. 卷烟小盒透明纸包装密封性研究[J]. 包装工程, 2010, 31(23): 53-55.
WEN P, BAI X H, LI H L, et al.Study on Leak Tightness of Transparent Paper Packaging for Packet of Cigarettes[J]. Packaging Engineering, 2010, 31(23): 53-55.
[3] 王月, 黄虹. 卷烟小盒密封性对质量的影响[J]. 科技风, 2018(30): 229.
WANG Y, HUANG H.Influence of Cigarette Packet Sealing on Quality[J]. Technology Wind, 2018(30): 229.
[4] 张新恒, 严莉红. 卷烟包装密封度测定仪的应用[J]. 烟草科技, 1994, 27(3): 26-27.
ZHANG X H, YAN L H.Application of Cigarette Packaging Sealing Tester[J]. Tobacco Science & Technology, 1994, 27(3): 26-27.
[5] 舒云波, 黄江华, 潘文, 等. 卷烟小盒密封度质量控制分析[J]. 烟草科技, 2018, 51(2): 77-81.
SHU Y B, HUANG J H, PAN W, et al.Analysis of Airtightness Monitoring of Cigarette Packets[J]. Tobacco Science & Technology, 2018, 51(2): 77-81.
[6] 朱波, 关欣, 毕思强, 等. 包装工艺参数对卷烟小盒密封度的影响[J]. 湖南文理学院学报(自然科学版), 2022, 34(2): 56-59.
ZHU B, GUAN X, BI S Q, et al.Influence of Packing Process Parameters on Tightness of Cigarette Packet[J]. Journal of Hunan University of Arts and Science (Science and Technology), 2022, 34(2): 56-59.
[7] 王茂方, 杨丽娟, 黄智友, 等. 卷烟小盒透明纸密封性的改进[J]. 设备管理与维修, 2021(19): 85-86.
WANG M F, YANG L J, HUANG Z Y, et al.Improvement of Sealing Performance of Cigarette Packet Transparent Paper[J]. Plant Maintenance Engineering, 2021(19): 85-86.
[8] 郁骋丹, 李承华, 方俊俊, 等. 卷烟包装密封度关键设备参数调控技术研究[J]. 中国设备工程, 2021(7): 247-248.
YU C D, LI C H, FANG J J, et al.Research on Parameter Control Technology of Key Equipment for Cigarette Packaging Sealing Degree[J]. China Plant Engineering, 2021(7): 247-248.
[9] 中国烟草总公司. YQ-JY/T 2-2018: 卷烟小盒密封度及泄漏点的测定负压抽气-水浸法[S]. 北京: 中国烟草总公司, 2018.
China National Tobacco Corporation. YQ-JY/T 2-2018: Cigarettes—Determination of Seal and Leakage Location of Packet—Method of Pumping-Water Immersion[S]. Beijing, China: China National Tobacco Corporation, 2018.
[10] 伍宇超. 基于MATLAB的烟包密封度工艺参数研究[J]. 环球市场, 2019(27): 379.
WU Y C.Research on Process Parameters of Cigarette Package Sealing Degree Based on MATLAB[J]. Global Market, 2019(27): 379.
[11] 胡瑞林, 孙悦, 邱广阳, 等. 基于动态压差的卷烟小盒密封度无损检测方法的建立[J]. 烟草科技, 2021, 54(4): 89-95.
HU R L, SUN Y, QIU G Y, et al.Nondestructive Airtightness Testing of Cigarette Packets Based on Dynamic Pressure Difference[J]. Tobacco Science & Technology, 2021, 54(4): 89-95.
[12] FU L L, WANG L, HU R L, et al.Non-Destructive Detection Technology for Air-Tightness of Cigarette Packets and the Application in the Research of Moisture Migration Behavior[C]// 2021 IEEE Far East NDT New Technology & Application Forum (FENDT). Kunming, China. IEEE, 2021: 229-235.
[13] JI H H, FENTON L, SLONE S, et al.Long-Term Storage Study of the Certified 1R6F Reference Cigarette[J]. Chemical Research in Toxicology, 2023, 36(4): 685-690.
[14] ZHAN J B, ZHENG H, WANG H, et al.Effect of Cigarette Packaging Sealing on Cigarette Moisture Content[J]. E3S Web of Conferences, 2018, 53: 01023.
[15] ASTM International.Standard Test Method for Measuring Package and Seal Integrity Using Helium as the Tracer Gas (F2391-05(2016))[S]. West Conshohocken, PA: ASTM International, 2016: 1-15.
[16] BELL K.Signs, Things and Packaging: Recovering the Material Agency of the Cigarette Packet[J]. Social Studies of Science, 2020, 50(1): 30-49.
[17] BARNES M, DUDBRIDGE M, DUCKETT T.Polarised Light Stress Analysis and Laser Scatter Imaging for Non-Contact Inspection of Heat Seals in Food Trays[J]. Journal of Food Engineering, 2012, 112(3): 183-190.
[18] SONG Y S, GERA M, JAIN B, et al.Evaluation of a Non-Destructive High-Voltage Technique for the Detection of Pinhole Leaks in Flexible and Semi-Rigid Packages for Foods[J]. Packaging Technology and Science, 2014, 27(6): 423-436.
[19] International Organization for Standardization. ISO 2965: 2009 Materials Used as Cigarette Papers, Filter Plug Wrap and Filter Joining Paper, Including Materials Having a Discrete or Oriented Permeable Zone and Materials with Bands of Differing Permeability—Determination of Air Permeability[S]. Geneva, Switzerland: ISO, 2009.
PDF(6368 KB)
渝公网安备 50010702501716号 渝ICP备15012534号-2
