目的 为适应高端卷烟品牌高品质的质量要求,解决高端卷烟异形包装产品因条盒透明纸端面整形效果不好,设备故障率高,生产效率低下等问题。方法 设计一种基于气缸推动式的端面烙铁连杆装置,采用PLC作为主控制器,协同气缸工作,通过气缸带动连接连杆驱动转轴旋转,实现烙铁靠近和远离条盒端面的往复移动,完成条盒透明纸两端面的热封。结果 该装置应用后,设备生产效率提高了21.6%,条盒透明纸合格率由63%提升至86%。结论 该装置解决了高端卷烟包装产品透明纸两端面热封效果不好的问题,提高了高端卷烟条透明纸包装机的生产效率和产品合格率。
Abstract
The work aims to meet the high quality requirements of high-end cigarette brands and solve the problems of poor end face trimming effect of transparent carton paper, high failure rate of equipment, low production efficiency in the non-standard packaging products for high-end cigarettes. A new end face iron linkage device driven by the cylinder was designed. PLC was used as the main controller to work together with the cylinder and drive the linkage to turn the rotating shaft, thereby achieving the reciprocating movement of the iron towards and away from the end face of the carton and completing the heat sealing of the two end faces of the transparent paper in the carton. After the device was put into use, the production efficiency of the equipment increased by 21.6% and the qualified rate of the transparent paper in the carton increased from 63% to 86%. The device solves the problem of poor heat sealing effect of the transparent paper end faces in the high-end cigarette packaging products, thereby improving the production efficiency and qualified product rate of the transparent paper packaging machine for high-end cigarettes.
关键词
YB95条盒透明纸包装机 /
PLC /
气缸 /
连杆 /
往复运动 /
热封质量
Key words
YB95 transparent paper packaging machine /
PLC /
cylinder /
linkage /
reciprocating movement /
heat sealing quality
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] 付亚彬, 付俊, 黄世海. YB95型条盒透明纸包装机端面折叠器的改进[J]. 机械管理开发, 2023, 38(11): 138-140.
FU Y B, FU J, HUANG S H.Improvement of End-Folders of YB95 Strip-Box Transparent Paper Packaging Machine[J]. Mechanical Management and Development, 2023, 38(11): 138-140.
[2] 张成鹏, 李峰, 张加义. YB517盒外透明纸包装机烟包侧封整形装置设计与试验[J]. 食品与机械, 2022, 38(5): 101-105.
ZHANG C P, LI F, ZHANG J Y.Design and Test of Reshaping Device for Side Sealing of Cigarette Packet of YB517 Out-of-Box Transparent Paper Packaging Machine[J]. Food & Machinery, 2022, 38(5): 101-105.
[3] 张挺, 舒梦, 王智军, 等. 单工位条盒透明纸六面美容装置的设计[J]. 中国烟草学报, 2021, 27(2): 20-26.
ZHANG T, SHU M, WANG Z J, et al.Design of Six-Side Beautifying Device of Cigarette Carton Transparent Paper with Single Station[J]. Acta Tabacaria Sinica, 2021, 27(2): 20-26.
[4] 卢泉波, 林智华, 叶恒宇. 基于GD包装技术平台的异型规格透明纸自动化包装试验装置的研究与实现[J]. 工业控制计算机, 2020, 33(9): 142-144.
LU Q B, LIN Z H, YE H Y.Research and Implementation of Automatic Cellophane Packaging Device of Special Specifications Based on GD Packaging Technology[J]. Industrial Control Computer, 2020, 33(9): 142-144.
[5] 俞斌. 新型细支礼品盒卷烟条透包装机的研制[J]. 内燃机与配件, 2018(10): 102-103.
YU B.Development of a New Type of Fine Gift Box Cigarette Strip Penetration Packaging Machine[J]. Internal Combustion Engine & Parts, 2018(10): 102-103.
[6] 孙东亮, 孙一凡, 李华, 等. 烟草包装设计的历史发展与展望[J]. 中国烟草学报, 2022, 28(6): 115-126.
SUN D L, SUN Y F, LI H, et al.Historical Development and Prospect of Tobacco Packaging Design[J]. Acta Tabacaria Sinica, 2022, 28(6): 115-126.
[7] 韩建夫. 侧翻盖卷烟盒外包装机械化生产项目开发与应用[Z]. 郑州: 河南中烟工业有限责任公司, 2015.
HAN J F.Development and Application of Side Clamshell Cigarette Box Outer Packaging Mechanized Production Project[Z]. Zhengzhou: Henan Tobacco Industrial Co., Ltd., 2015.
[8] 胡茂正, 冯关宁. YB95包装机条包美容器驱动装置的改进设计[J]. 机电信息, 2011(21): 161-162.
HU M Z, FENG G N.Improved Design of the Driving Device of YB95 Packaging Machine Strip Beauty Device[J]. Mechanical and Electrical Information, 2011(21): 161-162.
[9] 吴传绪, 张华, 王振国, 等. GDX2包装机条盒透明纸除皱装置设计与应用[J]. 设备管理与维修, 2018(18): 93-94.
WU C X, ZHANG H, WANG Z G, et al.Design and Application of Wrinkle Removal Device for Transparent Paper in GDX2 Packaging Machine[J]. Plant Maintenance Engineering, 2018(18): 93-94.
[10] 赵峰, 李银平. 新型GDX2包装机组条盒包装美容器设计[J]. 科技创新与应用, 2017, 7(33): 94.
ZHAO F, LI Y P.Design of a New Packaging Beauty Device for Box Packaging of GDX2 Packaging Unit[J]. Technology Innovation and Application, 2017, 7(33): 94.
[11] 徐尚超. YB917型条盒透明纸包装机端部传动齿轮损坏原因分析及改进方法[J]. 企业技术开发, 2016, 35(24): 65-67.
XU S C.Damage Analysis for End Transmission Gear of YB917 Cellophane Packer and Its Improvement Design[J]. Technological Development of Enterprise, 2016, 35(24): 65-67.
[12] 周红光, 黎阳, 贺思建, 等. G.DX2包装机4350(CH)侧边热封机构的改进[J]. 中国包装工业, 2013(18): 18-19.
ZHOU H G, LI Y, HE S J, et al. Improvement of Side Heat Sealing Mechanism of G.DX2 Packaging Machine4350(CH)[J]. China Packaging Industry, 2013(18): 18-19.
[13] 贾志刚. 硬质条盒透明纸包装设备的设计开发[Z]. 张家口: 张家口卷烟厂有限责任公司, 2020.
JIA Z G.Design and Development of Rigid Strip Box Transparent Paper Packaging Equipment[Z]. Zhangjiakou: Zhangjiakou Cigarette Factory Co., Ltd., 2020.
[14] 李乾, 陈忠祥, 吕献周, 等. YB95条包机出口与烟条提升器入口联动装置研究[J]. 轻工科技, 2020, 36(9): 84-85.
LI Q, CHEN Z X, LYU X Z, et al.Study on Linkage Device between YB95 Baler Outlet and Cigarette Lifter Inlet[J]. Light Industry Science and Technology, 2020, 36(9): 84-85.
[15] 邵国洋, 彭河发, 时艳霞. 卷烟用GDX2包装机外置PLC整合改造[J]. 机电产品开发与创新, 2011, 24(4): 138-139.
SHAO G Y, PENG H F, SHI Y X.Improvement for External PLC of GDX2 Packaging Machine in Tobacco[J]. Development & Innovation of Machinery & Electrical Products, 2011, 24(4): 138-139.
基金
基于云烟高端品牌的自动化包装工艺研究与设备开发（1732024Y0010）
PDF(1085 KB)
渝公网安备 50010702501716号 渝ICP备15012534号-2
