基于TRIZ的不干胶标签生产工艺低碳化研究

金琳, 肖颖, 冯雨静, 周锟鹏

包装工程(技术栏目) ›› 2023 ›› Issue (17) : 246-253.

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包装工程(技术栏目) ›› 2023 ›› Issue (17) : 246-253. DOI: 10.19554/j.cnki.1001-3563.2023.17.030

基于TRIZ的不干胶标签生产工艺低碳化研究

  • 金琳1, 肖颖1, 冯雨静2, 周锟鹏3
作者信息 +

Low-carbon Production Process of Self-adhesive Label Based on TRIZ

  • JIN Lin1, XIAO Ying1, FENG Yu-jing2, ZHOU Kun-peng3
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摘要

目的 研究不干胶标签生产工艺的低碳化,不仅可降低产品碳足迹,提升产品的市场竞争力,还有助于印刷包装产业早日实现“碳达峰”和“碳中和”目标。方法 分析纸质酒类不干胶标签生产中的碳足迹,首次采用TRIZ创新方法对标签生产过程进行基于流程的问题分析、问题模型分析、物理矛盾求解,并挖掘不干胶标签生产过程低碳的创新解,最后从成本、可操作性、可用性、减碳效果等方面对创新解进行评估。结果 通过TRIZ创新方法找到了不干胶标签工艺低碳优化的3个创新方案和1个最优方案。结论 通过调整面纸印刷工序和硅油涂布对象,改变硅油和胶水涂布的方式,可以减少涂布量和烘干次数,从而实现减少生产过程碳排放的目的,同时证明了TRIZ创新方法在生产工艺低碳化研究方面的有效性。

Abstract

The work aims to reduce the carbon footprint and improve the market competitiveness of the self-adhesive label on the production process, in order to help the printing and packaging industry to achieve "carbon peak" and "carbon neutrality" as soon as possible. Firstly, the production process and the carbon footprint of paper self-adhesive label for alcohol were analyzed. Secondly, the TRIZ innovative method was used for the first time to analyze the problem, problem model and physical contradiction of the label production process based on the process analysis, and to dig the low-carbon innovative solution of the self-adhesive label production process. Finally, the innovative solutions were evaluated from the aspects of cost, operability, availability and carbon reduction effect. Through the research, three kinds of innovative schemes and one optimal scheme for low-carbon production of self-adhesive label were obtained. The results show that the amount of coating and drying times can be reduced by adjusting the printing sequence of face paper, the object of silicone oil coating and the way of silicone oil and glue coating, so as to reduce the carbon emission in the production. At the same time, it also proves the effectiveness of the TRIZ innovative method in the research of low-carbon production process.

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金琳, 肖颖, 冯雨静, 周锟鹏. 基于TRIZ的不干胶标签生产工艺低碳化研究[J]. 包装工程(技术栏目). 2023(17): 246-253 https://doi.org/10.19554/j.cnki.1001-3563.2023.17.030
JIN Lin, XIAO Ying, FENG Yu-jing, ZHOU Kun-peng. Low-carbon Production Process of Self-adhesive Label Based on TRIZ[J]. Packaging Engineering. 2023(17): 246-253 https://doi.org/10.19554/j.cnki.1001-3563.2023.17.030

基金

国家新闻出版署“智能与绿色柔版印刷”重点实验室招标课题(ZBKT202204);国家新闻出版署“智能与绿色柔版印刷”重点实验室项目(KLIGFP-01)

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