基于输送带及视觉跟踪的机器人分拣包装工作站仿真

冯凌云, 曾祥苹, 李琴, 王彩芳

包装工程(技术栏目) ›› 2023 ›› Issue (13) : 227-235.

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包装工程(技术栏目) ›› 2023 ›› Issue (13) : 227-235. DOI: 10.19554/j.cnki.1001-3563.2023.13.027

基于输送带及视觉跟踪的机器人分拣包装工作站仿真

  • 冯凌云1, 曾祥苹1, 王彩芳1, 李琴2
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Simulation of Robot Sorting and Packaging Workstation Based on Conveyor Belt and Visual Tracking

  • FENG Ling-yun1, ZENG Xiang-ping1, WANG Cai-fang1, LI Qin2
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摘要

目的 提高分拣包装工作站的生产效率和柔性,并探索在早期设计阶段利用虚拟仿真技术进行验证。方法 以某食品公司巧克力饼干产品的生产为例,提出结合输送带跟踪和视觉识别技术搭建分拣包装仿真工作站。在ABB公司离线编程与仿真软件Robotstudio开发环境下,首先对相关设备进行了三维建模,并根据任务要求完成工作站的空间布局。其次,需要完成输送带创建、动态Smart组件设计、工作站逻辑连接、输送带跟踪功能启用、相机数据记录和机器人控制程序编写。最后,分析工作站结构得到生产节拍的参数设定公式。结果 仿真工作站实现了对持续移动输送带上杂乱摆放物料的动态跟踪分拣装盒,能依据理论计算方式调节参数满足生产节拍的需求。结论 工作站达到了预期功能目标,可以为各行各业里以机器人为中心的分拣包装系统高效、柔性生产研究提供参考与借鉴。

Abstract

The work aims to improve the production efficiency and flexibility of the sorting and packaging workstation, and explore the use of virtual simulation technology for validation in early design. With the production of chocolate chip cookies in a food company as an example, a robot sorting and packaging simulation workstation was proposed by combining conveyor belt tracking and visual recognition technology. Under the development environment of ABB's off-line programming and simulation software Robotstudio, the 3D modeling of related equipment was carried out, and the space layout of the workstation was completed according to the task requirements. After that, the steps of creating the conveyor belt, designing dynamic Smart components, connecting workstation logic, enabling the tracking function of the conveyor belt, recording camera data, and programming robot control program were required. Finally, the structure of the workstation was analyzed and the parameter setting formula of cycle time was obtained. The workstation could dynamically track the cluttered materials on the continuous moving conveyor belt and complete the sorting and packing task, and could adjust the parameters according to the theoretical calculation method to meet the demand of production rhythm. The workstation achieves the expected functional objectives and can provide reference for the research on efficient and flexible production of robot centered sorting and packaging systems in all walks of life.

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冯凌云, 曾祥苹, 李琴, 王彩芳. 基于输送带及视觉跟踪的机器人分拣包装工作站仿真[J]. 包装工程(技术栏目). 2023(13): 227-235 https://doi.org/10.19554/j.cnki.1001-3563.2023.13.027
FENG Ling-yun, ZENG Xiang-ping, LI Qin, WANG Cai-fang. Simulation of Robot Sorting and Packaging Workstation Based on Conveyor Belt and Visual Tracking[J]. Packaging Engineering. 2023(13): 227-235 https://doi.org/10.19554/j.cnki.1001-3563.2023.13.027

基金

广东省高职教育教学改革研究与实践项目(GDJG2021066);广东省高等职业院校机电类专业教学指导委员会教学改革研究与实践项目(GDJDJZW202120);广东机电职业技术学院科技创新团队项目(CXTD20220003)

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