基于GRNN-PNN神经网络的印铁缺陷分类方法

张志晟, 张雷洪, 王新月, 李正礼, 孙琳源, 徐邦联

包装工程(技术栏目) ›› 2020 ›› Issue (15) : 260-266.

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包装工程(技术栏目) ›› 2020 ›› Issue (15) : 260-266. DOI: 10.19554/j.cnki.1001-3563.2020.15.039

基于GRNN-PNN神经网络的印铁缺陷分类方法

  • 张志晟, 张雷洪, 王新月, 李正礼, 孙琳源, 徐邦联
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Classification Method of Printed Iron Defects Based on GRNN-PNN Neural Network

  • ZHANG Zhi-sheng, ZHANG Lei-hong, WANG Xin-yue, LI Zheng-li, SUN Lin-yuan, XU Bang-lian
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摘要

目的 针对在印铁过程中缺陷检测系统存在不同缺陷类型检测精度不高,对于产品整体质量无法实现智能判断的问题,基于GRNN-PNN神经网络,提出一种适用于印铁在线检测的分类算法。方法 对平面印刷铁片进行小波变换提取低频信息,在低频信息中进行缺陷定位并对缺陷区域进行标记和分割。通过缺陷面积、周长等评价指数和缺陷形状构建GRNN神经网络,对缺陷进行分类。通过构建PNN神经网络智能化判别整体产品是否属于合格产品。结果 GRNN-PNN平均耗时0.69 s,达到了厂方对于缺陷在线检测的响应时间要求。GRNN-PNN多分类的准确率为86%,能够对印铁过程中产生的主要缺陷进行分类。二分类的灵敏度为96%,可以准确地判断产品整体的合格性。在5%的椒盐噪声干扰下,准确率为63%,具有良好的鲁棒性。结论 该设计能够对印铁缺陷进行精确的分类和智能的判断,GRNN-PNN神经网络可以在印铁过程中进一步提高检测精度,GRNN-PNN神经网络可帮助质检员及时判断生产质量。

Abstract

During the iron printing process, the defect detection system has a problem that the accuracy of defect detection is not high, and intelligent judgment cannot be achieved for the overall product quality. This paper aims to propose a classification algorithm suitable for on-line detection of printed iron based on GRNN-PNN neural network. Wavelet transform was performed on printed iron sheet to extract low-frequency information. The defects in low-frequency information were located, and the defective areas were marked and segmented. A GRNN neural network was constructed based on defect area, perimeter and other evaluation indexes to classify defects. A PNN neural network was constructed to intelligently determine whether the overall product was a qualified product. The average time of GRNN-PNN was 0.69s, which met the factory's requirement on the response time of online defect detection. The accuracy of GRNN-PNN multi-classification was 86%, which can classify the main defects generated during the iron printing process. The sensitivity of the two classifications was 96%, which can accurately judge the overall qualification of the product. Under 5% salt and pepper noise, the accuracy rate was 63%, and GRNN-PNN had good robustness. The design can accurately classify and intelligently judge the defects of printed iron. The GRNN-PNN neural network can further improve the detection accuracy during the iron printing process. The GRNN-PNN neural network can help quality inspectors to judge the production quality in time.

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张志晟, 张雷洪, 王新月, 李正礼, 孙琳源, 徐邦联. 基于GRNN-PNN神经网络的印铁缺陷分类方法[J]. 包装工程(技术栏目). 2020(15): 260-266 https://doi.org/10.19554/j.cnki.1001-3563.2020.15.039
ZHANG Zhi-sheng, ZHANG Lei-hong, WANG Xin-yue, LI Zheng-li, SUN Lin-yuan, XU Bang-lian. Classification Method of Printed Iron Defects Based on GRNN-PNN Neural Network[J]. Packaging Engineering. 2020(15): 260-266 https://doi.org/10.19554/j.cnki.1001-3563.2020.15.039

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