汽车零部件生产物流中物料上线方式选择研究

孙林辉, 吕莹, 张伟, 吴安波, 吴轲, 刘尧川

包装工程(技术栏目) ›› 2019 ›› Issue (9) : 127-134.

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包装工程(技术栏目) ›› 2019 ›› Issue (9) : 127-134. DOI: 10.19554/j.cnki.1001-3563.2019.09.021

汽车零部件生产物流中物料上线方式选择研究

  • 孙林辉1, 吕莹1, 吴安波1, 张伟2, 吴轲3, 刘尧川3
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Material Shipping-to-line Mode Selection for Automobiles Parts Production Logistics

  • SUN Lin-hui1, LYU Ying1, WU An-bo1, ZHANG Wei2, WU Ke3, LIU Yao-chuan3
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摘要

目的 为了降低拉动系统中的线边物料配送成本,提高内部物流供应效率。方法 首先,运用ABC-XYZ分析矩阵法,根据产品特性、存储成本、周期需求量、生产节拍等生产物流参数,确定出高量物料和低量物料;其次,分别对2种配送方式下的成本指标进行分解,建立不同上料模式产生的物流成本模型;最终,以物料消耗量和配送成本为原则,设计出合理的配送物料和看板物料的选择方式,并以LD公司为例对该选择逻辑进行验证。结果 重新调整了EKP产品物料的上线方式,使样例中的13种物料配送成本减少了489.09元,总物料配送成本减少了7013.63元。结论 研究结果对生产制造企业提高仓库对产线的响应速度,缩短产品周期,降低物料配送成本具有参考意义。

Abstract

The workaims to reduce the line-sidematerial distribution cost in the pull system and improve the internal logistic supply efficiency. Firstly, the ABC-XYZ analysis matrix method was used to determine high-runner material and exotics material based on product characteristics, storage costs, cycle demand, production cycle and other production logistics parameters. Secondly, the cost indicators under the two delivery modes were analyzed to establish the logistics costs model for different shipping-to-line modes; Finally, based on the consumption and distribution costs, a reasonable selection mode of material distribution and Kanban material wasdesigned and the selection logic was verified by taking the LD company as an example. The shipping-to-line modeof EKP material wasreadjusted,the distribution cost of the 13 sample materialswas reduced by RMB489.09 and the total material distribution cost was reduced by RMB7013.63. The results of the research have referencesignificance for manufacturersto improve the response speed of warehouse to production lines, shorten product cycle and reduce material distribution costs.

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孙林辉, 吕莹, 张伟, 吴安波, 吴轲, 刘尧川. 汽车零部件生产物流中物料上线方式选择研究[J]. 包装工程(技术栏目). 2019(9): 127-134 https://doi.org/10.19554/j.cnki.1001-3563.2019.09.021
SUN Lin-hui, LYU Ying, ZHANG Wei, WU An-bo, WU Ke, LIU Yao-chuan. Material Shipping-to-line Mode Selection for Automobiles Parts Production Logistics[J]. Packaging Engineering. 2019(9): 127-134 https://doi.org/10.19554/j.cnki.1001-3563.2019.09.021

基金

国家自然科学基金(71673220);西安科技大学哲学社会科学繁荣发展计划(2014SY01,2017SY12,2018SZ02)

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